Ethanol production in Brazil: a bridge between science and industry

ABSTRACT In the last 40 years, several scientific and technological advances in microbiology of the fermentation have greatly contributed to evolution of the ethanol industry in Brazil. These contributions have increased our view and comprehension about fermentations in the first and, more recently, second-generation ethanol. Nowadays, new technologies are available to produce ethanol from sugarcane, corn and other feedstocks, reducing the off-season period. Better control of fermentation conditions can reduce the stress conditions for yeast cells and contamination by bacteria and wild yeasts. There are great research opportunities in production processes of the first-generation ethanol regarding high-value added products, cost reduction and selection of new industrial yeast strains that are more robust and customized for each distillery. New technologies have also focused on the reduction of vinasse volumes by increasing the ethanol concentrations in wine during fermentation. Moreover, conversion of sugarcane biomass into fermentable sugars for second-generation ethanol production is a promising alternative to meet future demands of biofuel production in the country. However, building a bridge between science and industry requires investments in research, development and transfer of new technologies to the industry as well as specialized personnel to deal with new technological challenges.

Ethanol production in Brazil: a bridge between science and industry.

In the last 40 years, several scientific and technological advances in microbiology of the fermentation have greatly contributed to evolution of the ethanol industry in Brazil. These contributions have increased our view and comprehension about fermentations in the first and, more recently, second-generation ethanol. Nowadays, new technologies are available to produce ethanol from sugarcane, corn and other feedstocks, reducing the off-season period. Better control of fermentation conditions can reduce the stress conditions for yeast cells and contamination by bacteria and wild yeasts. There are great research opportunities in production processes of the first-generation ethanol regarding high-value added products, cost reduction and selection of new industrial yeast strains that are more robust and customized for each distillery. New technologies have also focused on the reduction of vinasse volumes by increasing the ethanol concentrations in wine during fermentation. Moreover, conversion of sugarcane biomass into fermentable sugars for second-generation ethanol production is a promising alternative to meet future demands of biofuel production in the country. However, building a bridge between science and industry requires investments in research, development and transfer of new technologies to the industry as well as specialized personnel to deal with new technological challenges.

Ethanol production in Brazil: a bridge between science and industry

ABSTRACT In the last 40 years, several scientific and technological advances in microbiology of the fermentation have greatly contributed to evolution of the ethanol industry in Brazil. These contributions have increased our view and comprehension about fermentations in the first and, more recently, second-generation ethanol. Nowadays, new technologies are available to produce ethanol from sugarcane, corn and other feedstocks, reducing the off-season period. Better control of fermentation conditions can reduce the stress conditions for yeast cells and contamination by bacteria and wild yeasts. There are great research opportunities in production processes of the first-generation ethanol regarding high-value added products, cost reduction and selection of new industrial yeast strains that are more robust and customized for each distillery. New technologies have also focused on the reduction of vinasse volumes by increasing the ethanol concentrations in wine during fermentation. Moreover, conversion of sugarcane biomass into fermentable sugars for second-generation ethanol production is a promising alternative to meet future demands of biofuel production in the country. However, building a bridge between science and industry requires investments in research, development and transfer of new technologies to the industry as well as specialized personnel to deal with new technological challenges.

Mobilization of endogenous glycogen and trehalose of industrial yeasts

A fermentacão dos carboidratos de reserva, glicogênio e trealose é um procedimento para aumentar o nível de proteína das células de leveduras com simultâneo aumento na producão de etanol. Este trabalho estudou a cinética de degradacão do glicogênio e trealose em duas linhagens industriais de Saccharomyces cerevisiae (PE-2 e SA-1), bem como o efeito de diferentes temperaturas (38º, 40º, 42º e 44ºC) na velocidade de degradacão. A fermentacão endógena foi conduzida com suspensão de leveduras a 20 per center (m/v) em massa úmida, no vinho com 3 a 4,5 per center (v/v) de etanol. A degradacão dos carboidratos de reserva, a 40ºC, seguiu uma cinética de primeira ordem, mostrando que sua taxa é dependente da concentracão dos carboidratos na célula. A taxa especifica de degradacão (k) variou de 0,0387 a 0,0746 h-1. Em relacão a outros parâmetros analisados a 40ºC, foi observado que a viabilidade e biomassa seca e úmida foram reduzidas, enquanto a reserva de proteína celular e etanol, glicerol e nitrogênio no meio aumentaram. A degradacão do glicogênio e trealose em diferentes temperaturas (38ºC, 40ºC, 42ºC e 44ºC) mostrou que a 38ºC a taxa de degradacão foi a menor, ao passo que a partir de 42ºC ou superior, a degradacão do glicogênio não mais progrediu após poucas horas de incubacão. Portanto, do ponto de vista prático, a melhor temperatura de incubacão é em torno de 40ºC. A aplicacão da equacão de Arrheniusmostrou que as energias de ativacão de 40ºC a 42ºC foram 165,90 e 107,94 kcal.ºK-1.mol-1 para trealose e glicogênio respectivamente para a linhagem PE-2, e 190,64 e 149,87 kcal.ºK-1/mol-1, para a linhagem SA-1 respectivamente.