ABSTRACT
Polyureas were prepared by reacting toluene diisocyanate (TDI) or polymeric methylenediphenyl diisocyanate (PMDI) with water under prolonged vigorous mixing at room temperature. Hydrolytic degradation of these (powdered) TDI- and PMDI-based polyureas was studied by measuring the rates of formation of free toluenediamine (TDA) or methylenedianiline (MDA) in water as a function of time by utilizing HPLC. The heterogeneous hydrolysis reactions were carried out in glass reaction tubes under nitrogen with initial polyurea loadings of 2 g/L in deionized water or buffer solution. In the case of TDI-polyurea, concentrations of free 2,4- and 2,6-toluenediamine in water were measured after hydrolysis at 120, 140, and 160 degrees C. The hydrolysis of PMDI-polyurea was carried out at 150, 160, and 170 degrees C, and concentrations of 2,4'-methylenedianiline (2,4'-MDA), 4,4'-methylenedianiline (4,4'-MDA), and 2,4-bis(p-aminobenzyl)aniline were measured. In both cases the rate of formation of diamine was well represented by both a pseudo-first-order reaction and a zero-order reaction. The temperature dependence of rate constants fit Arrhenius behavior. The half-time for hydrolysis of TDI-polyurea at 25 degrees C was calculated to range from about 18,000 to 300,000 years and that of PMDI-polyurea was estimated to range from about 110,000 to 12 million years, depending on the kinetic assumptions made. The half-times for hydrolysis at buffered pH levels of 4, 7, and 9 were within a factor of 2 of those in deionized water. These results are of importance in understanding the fate of polyureas formed in the event of a release of TDI or PMDI into the environment.
Subject(s)
Environmental Pollutants/analysis , Isocyanates/chemistry , Polyurethanes/chemistry , Toluene 2,4-Diisocyanate/chemistry , Allergens , Environmental Monitoring , Half-Life , Hydrogen-Ion Concentration , Hydrolysis , TemperatureABSTRACT
Information from a variety of sources has been collected and summarized to facilitate an overview of the atmospheric fate and potential environmental effects of emissions of methylenediphenyl diisocyanate (MDI) or toluene diisocyanate (TDI) to the atmosphere. Atmospheric emissions of both MDI and TDI are low, both in terms of concentration and mass, because of their low volatility and the need for careful control over all aspects of their lifecycle from manufacture through disposal. Typical emission losses for TDI are 25 g/t of TDI used in slabstock foam production. MDI emission losses are lower, often less than 1 g/t of MDI used. Dispersion modeling predicts that concentrations at the fenceline or beyond are very low for typical releases. Laboratory studies show that TDI (and by analogy MDI) does not react with water in the gas phase at a significant rate. The primary degradation reaction of these aromatic diisocyanates in the atmosphere is expected to be oxidation by OH radicals with an estimated half-life of one day. Laboratory studies also show that this reaction is not expected to result in increased ground-level ozone accumulation.
