Chromatic control in coextruded layered polymer microlenses.

We describe the formation, characterization and theoretical understanding of microlenses comprised of alternating polystyrene and polymethylmethacrylate layers produced by multilayer coextrusion. These lenses are fabricated by photolithography, using a grayscale mask followed by plasma etching, so that the refractive index alternation of the bilayer stack appears across the radius of the microlens. The alternating quarter-wave thick layers form a one-dimensional photonic crystal whose dispersion augments the material dispersion, allowing one to sculpt the chromatic dispersion of the lens by adjusting the layered structure. Using Huygen's principle, we model our experimental measurements of the focal length of these lenses across the reflection band of the multilayer polymer film from which the microlens is fashioned. For a 56 µm diameter multilayered lens of focal length 300 µm, we measured a ∼ 25% variation in the focal length across a shallow, 50 nm-wide reflection band.

Folding flexible co-extruded all-polymer multilayer distributed feedback films to control lasing.

We report on improved gain and spectral control in co-extruded all-polymer multilayer distributed feedback (DFB) lasers achieved by folding and deliberate modification of the center "defect" layer. Because DFB laser gain is greater at spectral defects inside the reflection band than at the band edges, manipulation of structural defects can be used to alter spectral defects and thereby tune the output wavelength and improve laser efficiency. By experimentally terracing the layer that becomes the center of the fold, we tuned the lasing wavelength across the reflection stop-band (∼25 nm) in controllable, discrete steps. The increased density of states associated with the defect resulted in a lower lasing threshold and, typically, a 3- to 6-fold increase in lasing efficiency over non-folded samples.