ABSTRACT
Zinc oxide (ZnO) is the most common curing activator used to manufacture tires. To minimize environmental impacts by decreasing the zinc content and rolling resistance of tires, ZnO nanoparticles (NPs) anchored on SiO2 NPs (ZnO@SiO2) are currently under development as new activators at the pilot scale. Here, we applied prospective life cycle assessment to predict the impacts on human health, ecosystem quality, and resource scarcity of synthesizing ZnO@SiO2 for the production of passenger car tires at an industrial scale. We found that the life cycle impacts of the synthesis are expected to decrease by 89 to 96% between the pilot and industrial scale. The largest contributors to the synthesis of ZnO@SiO2 were electricity consumption and waste treatment of the solvent. Using the new activator for tire production led to potential reductions of 9 to 12% in life cycle impacts compared to tires that are currently in use. Those reductions were due to the expected decrease in rolling resistance, leading to lower fuel consumption, which outweighed the additional environmental impacts of the synthesis, as well as the potential decrease in lifetime. Our work highlights an opportunity for manufacturers to mitigate their impacts over the full life cycle of the tire.
ABSTRACT
Zinc oxide (ZnO) is the most efficient curing activator employed in the industrial rubber production. However, ZnO and Zn(II) ions are largely recognized as an environmental hazard being toxic to aquatic organisms, especially considering Zn(II) release during tire lifecycle. In this context, aiming at reducing the amount of microcrystalline ZnO, a novel activator was recently synthetized, constituted by ZnO nanoparticles (NPs) anchored to silica NPs (ZnO-NP@SiO2-NP). The objective of this work is to define the possible hazards deriving from the use of ZnO-NP@SiO2-NP compared to ZnO and SiO2 NPs traditionally used in the tire industry. The safety of the novel activators was assessed by in vitro testing, using human lung epithelial (A549) and immune (THP-1) cells, and by the in vivo model zebrafish (Danio rerio). The novel manufactured nanomaterial was characterized morphologically and structurally, and its effects evaluated in vitro by the measurement of the cell viability and the release of inflammatory mediators, while in vivo by the Fish Embryo Acute Toxicity (FET) test. Resulting data demonstrated that ZnO-NP@SiO2-NP, despite presenting some subtoxic events, exhibits the lack of acute effects both in vitro and in vivo, supporting the safe-by-design development of this novel material for the rubber industry.
ABSTRACT
The catalytic dehydration of fructose to 5-hydroxymethylfurfural (HMF) in water was performed in the presence of pristine Nb2O5 and composites containing Nb and Ti, Ce or Zr oxides. In all experiments, fructose was converted to HMF using water as the solvent. The catalysts were characterized by powder X-ray diffraction, scanning electron microscopy, N2 physical adsorption, infrared and Raman spectroscopy and temperature-programmed desorption of NH3. Experimental parameters such as fructose initial concentration, volume of the reacting suspension, operation temperature, reaction time and amount of catalyst were tuned in order to optimize the catalytic reaction process. The highest selectivity to HMF was ca. 80% in the presence of 0.5 g·L-1 of bare Nb2O5, Nb2O5-TiO2 or Nb2O5-CeO2 with a maximum fructose conversion of ca. 70%. However, the best compromise between high conversion and high selectivity was reached by using 1 g·L-1 of pristine Nb2O5. Indeed, the best result was obtained in the presence of Nb2O5, with a fructose conversion of 76% and a selectivity to HMF of 75%, corresponding to the highest HMF yield (57%). This result was obtained at a temperature of 165° in an autoclave after three hours of reaction by using 6 mL of 1 M fructose suspension with a catalyst amount equal to 1 g·L-1.
