Comparison of phthalic acid removal from aqueous solution by electrochemical methods: Optimization, kinetic and sludge study.

In this work, comparative study between electrochemical processes such as electrocoagulation (EC), peroxi-coagulation (PC) and peroxi-electrocoagulation (PEC) was performed for the removal of phthalic acid (PA) and chemical oxygen demand (COD) from aqueous medium. Initially, acid treatment was studied at various pH (1-3) and temperature (10-55 °C). Subsequently, the supernatant was re-treated by electrochemical processes such as EC, PC and PEC separately. Independent parameters viz. pH, current density (CD), electrolyte concentration (m), electrode gap (g), H2O2 concentration and electrolysis time (t) were optimized by Central Composite Design (CCD) for these electrochemical processes. All three processes were compared based on removal, energy consumption, kinetic analysis, operating cost and sludge characteristics. In this study, PEC process was found more efficient among EC, PC and PEC processes in order to get maximum removal, minimum energy consumption and minimum operating cost. Maximum removal of PA- 68.21%, 74.36%, 82.25% & COD- 64.79%, 68.15%, 75.21% with energy consumption - 120.95, 97.51, 65.68 (kWh/kg COD removed) were attained through EC, PC and PEC processes respectively at their corresponding optimum conditions. Results indicated that PA and COD removals are in order of PEC > PC > EC under optimum conditions. First order kinetic model was found able to describe the degradation kinetics and provided best correlation for the removal rate within the acceptable error range.

Treatment of purified terephthalic acid wastewater using a bio-waste-adsorbent bagasse fly ash (BFA).

Purified terephthalic acid (PTA) plant of a petrochemical unit generates wastewater having high pollution load. Acid treatment of this wastewater reduces the chemical oxygen demand (COD) load by more than 50%, still leaving substantial COD load (>1500 mg/L) which should be removed. The present study reports on the use of a bio-waste-adsorbent bagasse fly ash (BFA) for the reduction of COD and other recalcitrant acids from this wastewater. The BFA showed basic character and was mesoporous with a BET specific surface area of 82.4 m2/g. Optimum conditions for the adsorptive treatment of acid-pretreated PTA wastewater were found to be as follows: initial pH (pHi) = 4, BFA dosage = 15 g/L, and contact time = 3 h. Adsorption treatment resulted in 58.2% removal of COD, 96.3% removal of terephthalic acid (TA), and 99.9% removal of benzoic acid (BA). TA and BA were removed from the pretreated PTA wastewater through precipitation and sedimentation of un-dissociated acid molecules inside the mesopores of the BFA. The results showed that the COD removed by the BFA followed pseudo-second-order kinetics. Equilibrium sorption data were best correlated by the Freundlich isotherm. The process of adsorptive removal of COD was found to be exothermic. The change in the Gibbs free energy was found to be negative, suggesting that the adsorption process is spontaneous and feasible for the treatment of PTA wastewater.

Physicochemical and thermal characteristics of the sludge produced after thermochemical treatment of petrochemical wastewater.

The present work describes the physicochemical and thermal characteristics of the sludge generated after thermochemical treatment of wastewater from a petrochemical plant manufacturing purified terephthalic acid (PTA). Although FeCl3 was found to be more effective than CuSO4 in removing COD from wastewater, the settling and filtration characteristics of FeCl3 sludge were poorer. Addition of cationic polyacrylamide (CPAA; 0.050kg/m3) to the FeCl3 wastewater system greatly improved the values of the filter characteristics of specific cake resistance (1.2 x 10(8) m/kg) and resistance of filter medium (9.9 x 10(8) m(-1)) from the earlier values of 1.9 x 10(9) m/kg and 1.7 x 10(8) m(-1), respectively. SEM-EDAX and FTIR studies were undertaken, to understand the sludge structure and composition, respectively. The moisture distribution in the CuSO4 sludge, FeCl3 sludge and FeCl3 + CPAA sludge showed that the amount of bound water content in the CuSO4 and FeCl3 + CPAA sludges is less than that of the FeCl3 sludge and there was a significant reduction in the solid-water bond strength of FeCl3 + CPAA sludge, which was responsible for better settling and filtration characteristics. Due to the hazardous nature of the sludge, land application is not a possible route of disposal. The thermal degradation behaviour of the sludge was studied for its possible use as a co-fuel. The studies showed that degradation behaviour of the sludge was exothermic in nature. Because of the exothermic nature of the sludge, it can be used in making fuel briquettes or it can be disposed of via wet air oxidation.

Pretreatment of petrochemical wastewater by coagulation and flocculation and the sludge characteristics.

In the present study, coagulation-flocculation was investigated as a pretreatment process for the treatment of purified terephthalic acid (PTA) wastewater. The effect of various inorganic and organic coagulants on the treatment of wastewater collected from flow equalization tank of an effluent treatment plant was studied. The settling and filtration characteristics of the sludge were also studied. The jar tests revealed that the wastewater was best treated when 3000 mg l(-1) of ferric chloride was dosed at pH 5.6. At optimum conditions, COD of the wastewater was reduced by 75.5%. The results of the gravity filtration of the treated wastewater showed that the addition of cationic polyacrylamide (175 mg l(-1)) to ferric chloride coagulation improved the filtration characteristics and reduced the specific cake resistance. Scanning electron microscopy and energy dispersive spectroscopy studies were also conducted to know the sludge structure and composition, respectively. Thermal analysis of the sludge showed that the oxidation of the sludges in the present study is a three step process. However, with the addition of C-PAA to ferric chloride coagulation system, the oxidation was found to be a two step process.