Evolution of chemically induced cracks in alkali feldspar: thermodynamic analysis.

A system of edge cracks was applied to polished (010) surfaces of K-rich gem-quality alkali feldspar by diffusion-mediated cation exchange between oriented feldspar plates and a Na-rich NaCl-KCl salt melt. The cation exchange produced a Na-rich layer at and beneath the specimen surface, and the associated strongly anisotropic lattice contraction lead to a tensile stress state at the specimen surface, which induced fracturing. Cation exchange along the newly formed crack flanks produced Na-enriched diffusion halos around the cracks, and the associated lattice contraction and tensile stress state caused continuous crack growth. The cracks nucleated with non-uniform spacing on the sample surface and quickly attained nearly uniform spacing below the surface by systematic turning along their early propagation paths. In places, conspicuous wavy cracks oscillating several times before attaining their final position between the neighboring cracks were produced. It is shown that the evolution of irregularly spaced towards regularly spaced cracks including the systematic turning and wavyness along the early propagation paths maximizes the rate of free energy dissipation in every evolutionary stage of the system. Maximization of the dissipation rate is suggested as a criterion for selection of the most probable evolution path for a system undergoing chemically induced diffusion mediated fracturing in an anisotropic homogeneous brittle material. Supplementary Information: The online version contains supplementary material available at 10.1007/s00269-022-01183-9.

Total Knee Replacement with an Uncemented Porous Tantalum Tibia Component: A Failure Analysis.

Porous tantalum has been extensively used in orthopaedic surgery, including uncemented total knee arthroplasty (TKA). Favourable results were reported with earlier monobloc tibial components and the design evolved to modular implants. We aimed to analyse possible causes for extensive medial tibia bone loss, resulting in modular porous tantalum tibia baseplate fracture after primary TKA. Retrieved tissue samples were scanned with 3 MeV focused proton beam for Proton-Induced X-ray Emission (micro-PIXE) elemental analysis. Fractographic and microstructural analysis were performed by stereomicroscopy. A full 3D finite-element model was made for numerical analysis of stress-strain conditions of the tibial baseplate. Histological examination of tissue underneath the broken part of the tibial baseplate revealed dark-stained metal debris, which was confirmed by micro-PIXE to consist of tantalum and titanium. Fractographic analysis and tensile testing showed that the failure of the tibial baseplate fulfilled the criteria of a typical fatigue fracture. Microstructural analysis of the contact surface revealed signs of bone ingrowth in 22.5% of the surface only and was even less pronounced in the medial half of the tibial baseplate. Further studies are needed to confirm the responsibility of metal debris for an increased bone absorption leading to catastrophic tibial tray failure.

The Numerical Modelling Approach with a Random Distribution of Mechanical Properties for a Mismatched Weld.

The aim of this work was to include a local variation in material properties to simulate the fracture behaviour in a multi-pass mis-matched X-weld joint. The base material was welded with an over and under-match strength material. The local variation was represented in a finite element model with five material groups in the weld and three layers in the heat-affected zone. The groups were assigned randomly to the elements within a region. A three-point single edge notch bending (SENB) fracture mechanics specimen was analysed for two different configurations where either the initial crack is in the over or under-matched material side to simulate experimentally obtained results. The used modelling approach shows comparable crack propagation and stiffness behaviour, as well as the expected, scatter and instabilities of measured fracture behaviour in inhomogeneous welds.

Bilateral neck fracture in bimodular femoral stem after primary total hip arthroplasty: a case report.

BACKGROUND: Bi-modular stems were introduced in primary total hip arthroplasty (THA) to enable better control of the femoral offset, leg length, and hip stability. Despite numerous reports on modular femoral neck fractures, some designs are still marketed worldwide. While the risk factors for the sudden failure are multifactorial and mostly known, the timing of this new THA complication is not predictable by any means. CASE PRESENTATION: In this report, the literature regarding one of the most popular bi-modular stems with specific neck-stem coupling (oval Morse taper) is reviewed and illustrated with a case of bilateral modular neck fracture in a patient with idiopathic aseptic necrosis of femoral heads treated with primary bi-modular THA. Because of bilateral modular femoral neck fracture, which occurred 3 years on the left side and 20 years after implantation on the right side, the patient required a total of 6 revisions and 208 days of hospitalized care. CONCLUSION: To our knowledge, this is the first report of bilateral modular neck fracture in a single patient. Even though the same surgeon performed both operations and used the same neck length and orientation, fractures occurred with a 17-year time difference after implantation. This shows that we cannot predict with certainty when a fracture might occur. Orthopaedic surgeons should use bi-modular stem designs for primary THA very cautiously.

Damage tolerance of lamellar bone.

Lamellar bone is known to be the most typical structure of cortical bone in large mammals including humans. This type of tissue provides a good combination of strength and fracture toughness. As has been shown by John D Currey and other researchers, large deformations are associated with the appearance of microdamage that optically whitens the tissue, a process that has been identified as a contribution to bone toughness. Using finite-element modelling, we study crack propagation in a material with periodic variation of mechanical parameters, such as elastic modulus and strength, chosen to represent lamellar bone. We show that a multitude of microcracks appears in the region ahead of the initial crack tip, thus dissipating energy even without a progression of the initial crack tip. Strength and toughness are shown to be both larger for the (notched) lamellar material than for a homogeneous material with the same average properties and the same initial notch. The length of the microcracks typically corresponds to the width of a lamella, that is, to several microns. This simultaneous improvement of strength and toughness may explain the ubiquity of lamellar plywood structures not just in bone but also in plants and in chitin-based cuticles of insects and arthropods.

Modular femoral neck failure after revision of a total hip arthroplasty: a finite element analysis.

The authors report on a case of modular femoral neck fracture which appeared 21 months after revision of acetabular component. The revision surgery was performed 8 years after the primary total hip arthroplasty due to aseptic loosening of the acetabular component. During acetabular revision, the primary implanted short (S, - 3.5 mm) femoral head was also exchanged with extra-long (XL, + 7.0 mm) femoral head fitting the modular femoral neck with a longer lever arm. Numerical analysis has shown that this has resulted in a 19.9% increase in tensile stress at the neck-stem coupling during normal walking cycle. This could result in microcrack initiation and propagation and finally lead to modular neck failure of the otherwise well-fixed stem. Surgeons should avoid excessive loading of the exchangeable neck (dual-modular) femoral stem designs as the stem-neck couplings are subject to corrosion and are not as reliable as monoblock stems.