ABSTRACT
Background: The amount of oxidant (initiator) and reductant (co-initiator) and their ratio have a significant effect on the properties of polymethacrylate bone cement, such as maximum temperature (Tmax), setting time (tset) and compressive strength (σ). The increase in the initiating system concentration causes an increase in the number of generated radicals and a faster polymerization rate, which shortens the setting time. The influence of the redox-initiating composition on the course of polymerization (rate of polymerization and degree of double bond conversion) and the mechanical properties of bone cement will be analyzed. Methods: Bone cements were synthesized by mixing a powder phase composed of two commercially available methacrylate copolymers (Evonic) and a liquid phase containing 2-hydroxyethyl methacrylate (HEMA), methyl methacrylate (MMA), and triethylene glycol dimethacrylate (D3). As an initiating system, the benzoyl peroxide (BPO) as an oxidant (initiator) in combination with a reducing agent (co-initiator), N,N-dimethylaniline (DMA), was used. Samples were prepared with various amounts of peroxide BPO (0.05%, 0.1%, 0.2%, 0.3%, 0.5% and 0.7% by weight) with a constant amount of reducing agent DMA (0.5 wt.%), and various amounts of DMA (0.25%, 0.35% and 0.5% by weight) with a constant amount of BPO (0.3 wt.%). The polymerization kinetics were studied by differential scanning calorimetry (DSC). Doughing time and compressive strength tests were carried out according to the requirements of the ISO 5833:2002 standard. Results: The increase in polymerization rate was due to the increase in the amount of BPO. In addition, the curing time was shortened, as well as the time needed to achieve the maximum polymerization rate. The final conversion of the double bonds in the studied compositions was in the range 74-100%, and the highest value of this parameter was obtained by the system with 0.3 wt.% of BPO. The doughing times for each BPO concentration were in the range of 90-140 s. The best mechanical properties were obtained for the cement following the initiating system concentrations: 0.3 wt.% of BPO and 0.5 wt.% of DMA. Nevertheless, all tested cements met the requirements of the ISO 5833:2002 standard. Conclusions: Based on the conducted polymerization kinetic studies, the best reaction conditions are provided by an initiating system containing 0.3 wt.% of BPO oxidant (initiator) and 0.5 wt.% of DMA reductant (co-initiator). A decrease in the DMA amount caused a decrease in the polymerization rate and the amount of heat released during the reaction. The change in BPO and DMA concentrations in the composition had little effect on the doughing time of the studied bone cement. The cements showed similar doughing times, ranging from 90-225 s, which is comparable to the bone cement available on the market.
ABSTRACT
In this work, hydrogel polymer electrolytes (HPEs) were obtained by the photopolymerization of a mixture of two monomers: Exothane 8 (Ex8) and 2-hydroxyethylmethacrylate acid phosphate (HEMA-P) in an organic solvent N-methyl-2-pyrrolidone (NMP), which was replaced after polymerization with water, and then with the electrolyte. The ratio of monomers as well as the concentration of NMP was changed in the composition to study its influence on the properties of the HPE: conductivity (electrochemical impedance spectroscopy, EIS) and mechanical properties (puncture resistance). Properties were optimized using a mathematical model to obtain a hydrogel with both good mechanical and conductive properties. To the best of our knowledge, it is the first publication that demonstrates the application of optimization methods for the preparation of HPE. Then, the hydrogel with optimal properties was tested as a separator in a two-electrode symmetric AC/AC pouch-cell. The cells were investigated by cyclic voltammetry galvanostatic charge/discharge with potential limitation and EIS. Good mechanical properties of HPE allowed for obtaining samples of smaller thickness while maintaining very good dimensional stability. Thus, the electrochemical capacitor (EC) resistance was reduced and their electrochemical properties improved. Moreover, photopolymerization kinetics in the solvent and in bulk by photo-DSC (differential scanning calorimetry) were performed. The great impact on the polymerization of HEMA-P and its mixtures (with Ex8 and NMP) have strong intermolecular interactions between reagents molecules (i.e., hydrogen bonds).
