Influence of marine Shewanella putrefaciens and mediated calcium deposition on Q235 carbon steel corrosion.

The microbiologically influenced corrosion inhibition (MICI) of Q235 carbon steel by Shewanella putrefaciens and mediated calcium deposition were investigated by regulating microbial mineralization. In a calcium-rich medium, S. putrefaciens rapidly created a protective calcium carbonate layer on the steel surface, which blocked Cl- diffusion. Without calcium, the biofilm and rust layer mitigated pitting corrosion but did not prevent Cl- penetration. Potentiodynamic polarization results indicated that the current densities (icorr values) of the corrosion produced in the S. putrefaciens-inoculated media with and without calcium were 0.4 µA/cm2 and 0.6 µA/cm2, respectively. Similarly, compared with those under sterile conditions, the corrosion inhibition rates were 92.2% and 87.4% higher, respectively. Electrochemical impedance spectroscopy (EIS) and scanning electrochemical microscopy (SECM) confirmed that the MICI was caused by the combination of microbial aerobic respiration and the deposited layers. Even under nonbiological conditions, S. putrefaciens-induced calcium carbonate deposition inhibited corrosion.

Extracellular Electron Transfer in Microbiologically Influenced Corrosion of 201 Stainless Steel by Shewanella algae.

The microbiologically influenced corrosion of 201 stainless steel by Shewanella algae was investigated via modulating the concentration of fumarate (electron acceptor) in the medium and constructing mutant strains induced by ΔOmcA. The ICP-MS and electrochemical tests showed that the presence of S. algae enhanced the degradation of the passive film; the lack of an electron acceptor further aggravated the effect and mainly affected the early stage of MIC. The electrochemical tests and atomic force microscopy characterization revealed that the ability of ΔOmcA to transfer electrons to the passive film was significantly reduced in the absence of the c-type cytochrome OmcA related to EET progress, leading to the lower corrosion rate of the steel.

Microbiologically influenced corrosion of FeCoNiCrMn high-entropy alloys by Pseudomonas aeruginosa biofilm.

Pseudomonas aeruginosa is widely found in industrial water and seawater. Microbiologically influenced corrosion (MIC) caused by P. aeruginosa is a serious threat and damage to the safe service of steel materials. In this study, the MIC behavior of FeCoNiCrMn high-entropy alloy (HEA) by P. aeruginosa biofilm was investigated in the simulated marine medium. The maximum pitting depth of the HEA coupons in the P. aeruginosa-inoculated medium was ~4.77 µm, which was 1.5 times that in the sterile medium. EIS and potentiodynamic polarization results indicated that P. aeruginosa biofilm reduced the corrosion resistance of the passive film of HEA coupons and promoted its anodic dissolution process. XPS and AES results further demonstrated that P. aeruginosa interfered with the distribution of elements in the passive film and significantly promoted the dissolution of Fe.

Matrine@chitosan-D-proline nanocapsules as antifouling agents with antibacterial properties and biofilm dispersibility in the marine environment.

Antifoulants are the most vital substances in antifouling coatings to prevent marine organisms from colonizing the undersea substrate surfaces. In addition to antibacterial performance, inhibition of biofilm formation is an important criterion for antifouling coatings. In this study, we synthesized pH-responsive matrine@chitosan-D-proline (Mat@CS-Pro) nanocapsules of about 280 nm with antibacterial properties and biofilm dispersibility. The prepared Mat@CS-Pro nanocapsules exhibited high-level antibacterial properties, reaching about 93, 88, and 96% for E. coli, S. aureus, and P. aeruginosa, respectively. Such nanocapsules can cause irreversible damage to bacteria and cause them to lose their intact cell structures. Moreover, Mat@CS-Pro nanocapsules also possessed outstanding dispersal biofilm performances, in which the biofilm thickness of E. coli, S. aureus, and P. aeruginosa was decreased by 33, 74, and 42%, respectively, after 3 days of incubation. Besides, the Mat@CS-Pro nanocapsules had remarkable pH-responsive properties. As the environmental pH became acidic, the nanocapsules swelled to about 475 nm and the released concentration could reach 28.5 ppm after immersion for 10 h but maintained a low releasing rate in pH 8 conditions.

The effect of riboflavin on the microbiologically influenced corrosion of pure iron by Shewanella oneidensis MR-1.

The microbiologically influenced corrosion of pure iron was investigated in the presence of Shewanella oneidensis MR-1 with various levels of exogenous riboflavin (RF) serving as electron shuttles for extracellular electron transfer (EET). With more RF available, a larger and denser phosphate layer was formed on the surface of pure iron by the bacteria. The results of electrochemical impedance spectroscopy, linear polarization resistance and potentiodynamic polarization tests showed that the product layer provided good corrosion protection to the pure iron. Using electrochemical noise, we observed that the addition of RF accelerated the corrosion at the initial stage of immersion, thereby accelerating the deposition of products to form a protective layer subsequently.

Accelerating effect of pyocyanin on microbiologically influenced corrosion of 304 stainless steel by the Pseudomonas aeruginosa biofilm.

In this study, the influence of exogenous pyocyanin (PYO) on the microbiologically influenced corrosion (MIC) of 304 stainless steel by Pseudomonas aeruginosa was investigated. Under sterile condition, the additional PYO in the culture medium had no effect on the corrosion of 304 stainless steel. In contrast, P. aeruginosa biofilm inoculated in the media with additional PYO resulted in more severe pitting corrosion. EIS and cyclic potentiodynamic polarization results indicated that exogenous PYO promoted the electron transfer efficiency between the P. aeruginosa biofilm and the stainless steel surface. X-ray photoelectron spectroscopy (XPS) and transmission electron microscope (TEM) results further demonstrated that the P. aeruginosa led the breakdown of passive film predominantly by accelerating the bioreductive dissolution of iron oxides.

Microbiologically influenced corrosion inhibition mechanisms in corrosion protection: A review.

Microbial activities can change the properties of biofilm/metal interfaces to accelerate or decelerate the corrosion of metals in a given environment. Microbiologically influenced corrosion inhibition (MICI) is the inhibition of corrosion that is directly or indirectly induced by microbial action. Compared with conventional methods for protection from corrosion, MICI is environmentally friendly and an emerging approach for the prevention and treatment of (bio)corrosion. However, due to the diversity of microorganisms and the fact that their metabolic processes are greatly complicated by environmental factors, MICI is still facing challenges for practical application. This review provides a comprehensive overview of the mechanisms of MICI under different conditions and their advantages and disadvantages for potential applications in corrosion protection.

Improvement of Corrosion Resistance of TiO2 Layers in Strong Acidic Solutions by Anodizing and Thermal Oxidation Treatment.

By anodization and thermal oxidation at 600 °C, an oxide layer on Ti with excellent corrosion resistance in strong acid solutions was prepared. The structural properties of TiO2 films before and after thermal oxidation were investigated with methods of Scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD). The electrochemical characterization was recorded via electrochemical impedance spectroscopy, potentiodynamic polarization and Mott-Schottky methods. XRD results show that a duplex rutile/anatase structure formed after oxidation, and the amount of anatase phase increased as the treatment time was prolonged from 3 to 9 h. XPS analysis indicates that as the thermal oxidation time increased, more Ti vacancies were present in the titanium oxide films, with decreased donor concentration. Longer thermal oxidation promoted the formation of hydroxides of titanium on the surface, which is helpful to improve the passive ability of the film. The anodized and thermally oxidized Ti samples showed relatively high corrosion resistance in 4 M HCl and 4 M H2SO4 solutions at 100 ± 5 °C. The passive current density values of the thermally oxidized samples were five orders of magnitude under the testing condition compared with that of the anodized sample. With the oxidation time prolonged, the passive current density decreased further to some extent.

Influence of NaCl concentration on microbiologically influenced corrosion of carbon steel by halophilic archaeon Natronorubrum tibetense.

The influence of NaCl concentration on microbiologically influenced corrosion (MIC) of Q235 carbon steel by the halophilic archaeon Natronorubrum tibetense was investigated by immersion tests and electrochemical measurements. An increase in NaCl concentration from 0 g/mL to 0.1 g/mL promoted the anodic dissolution of carbon steel and accelerated its corrosion, but MIC did not occur. A further increase in NaCl concentration to 0.2 g/mL led to MIC in inoculated medium, and the occurrence of the MIC resulted in further aggravation of carbon steel corrosion. Once the NaCl concentration reached 0.3 g/mL, the high concentration of chloride ions greatly interfered with the adsorption of dissolved oxygen and the attachment of N. tibetense cells to the surface of carbon steel, thus reducing the corrosion rate of carbon steel and inhibiting the MIC.

Responses of soil microbiome to steel corrosion.

The process of microbiologically influenced corrosion (MIC) in soils has received widespread attention. Herein, long-term outdoor soil burial experiments were conducted to elucidate the community composition and functional interaction of soil microorganisms associated with metal corrosion. The results indicated that iron-oxidizing (e.g., Gallionella), nitrifying (e.g., Nitrospira), and denitrifying (e.g., Hydrogenophaga) microorganisms were significantly enriched in response to metal corrosion and were positively correlated with the metal mass loss. Corrosion process may promote the preferential growth of the abundant microbes. The functional annotation revealed that the metabolic processes of nitrogen cycling and electron transfer pathways were strengthened, and also that the corrosion of metals in soil was closely associated with the biogeochemical cycling of iron and nitrogen elements and extracellular electron transfer. Niche disturbance of microbial communities induced by the buried metals facilitated the synergetic effect of the major MIC participants. The co-occurrence network analysis suggested possible niche correlations among corrosion related bioindicators.

Investigation of microbiologically influenced corrosion of 304 stainless steel by aerobic thermoacidophilic archaeon Metallosphaera cuprina.

In this study, the influence of thermoacidophilic archaeon Metallosphaera cuprina on the corrosion of 304 stainless steel was investigated. 304 stainless steel in M. cuprina-inoculated culture medium exhibited more marked pitting corrosion behavior than that seen in sterile culture medium. After 14 days, the average pit depth under M. cuprina biofilms was nearly twice as great as that in sterile culture medium. Electrochemical measurements also showed that 304 stainless steel had lower charge transfer resistance and smaller pitting potential after 14 days of exposure in inoculated culture medium. The ferrous ion oxidation ability of M. cuprina biofilms can cause a change in the composition of passive films and accelerate the anodic dissolution of the steel substrate, to promote the pitting corrosion process at 304 stainless steel.

Microbiologically influenced corrosion of 304 stainless steel by nitrate reducing Bacillus cereus in simulated Beijing soil solution.

In this work, microbiologically influenced corrosion (MIC) of 304 stainless steel (SS) caused by Bacillus cereus was investigated by electrochemical measurements and surface analyses in simulated Beijing soil solution under aerobic condition. The nitrate-reducing bacterium (NRB), B. cereus, was isolated from Beijing soil and identified using 16S rDNA. Confocal laser scanning microscopy (CLSM) images showed that the largest pit depths on 304 SS with and without B. cereus after 14 days of incubation were 7.17 and 4.59 µm, respectively, indicating that pitting corrosion was accelerated by B. cereus. X-ray photoelectron spectroscopy (XPS) and energy dispersive spectrometry (EDS) results revealed that B. cereus and its metabolic products were detrimental to the integrity of the passive film on 304 SS. The electrochemical results showed that B. cereus significantly reduced the corrosion resistance of 304 SS and accelerated the anodic dissolution reaction, thereby speeding up the corrosion process.

Effect of Dissolved Oxygen Concentration on the Microbiologically Influenced Corrosion of Q235 Carbon Steel by Halophilic Archaeon Natronorubrum tibetense.

The influence of dissolved oxygen concentration (DOC) on the microbiologically influenced corrosion (MIC) of Q235 carbon steel in the culture medium of halophilic archaeon Natronorubrum tibetense was investigated. The increase of DOC from 0.0 to 3.0 ppm was found to strengthen the oxygen concentration cell by promoting cathodic reaction. Meanwhile, the increased DOC also promoted archaeal cell growth, which could consume more metallic iron as energy source and aggravated the localized corrosion. When the DOC further increased to 5.0 ppm, the uniform corrosion was dominant as the biofilms became uniformly presented on the steel surface. Combined with the stronger inhibition effect of oxygen diffusion by the increased biofilm coverage, the MIC of carbon steel in the 5.0 ppm medium was weaker than that in the 3.0 ppm medium. From weight loss and electrochemical tests, the results all demonstrated that the carbon steel in the 3.0 ppm medium had the largest corrosion rate.

Triple-Action Self-Healing Protective Coatings Based on Shape Memory Polymers Containing Dual-Function Microspheres.

In this study, a new self-healing shape memory polymer (SMP) coating was prepared to protect the aluminum alloy 2024-T3 from corrosion by the incorporation of dual-function microspheres containing polycaprolactone and the corrosion inhibitor 8-hydroxyquinoline (8HQ). The self-healing properties of the coatings were investigated via scanning electron microscopy, electrochemical impedance spectroscopy, and scanning electrochemical microscopy following the application of different healing conditions. The results demonstrated that the coating possessed a triple-action self-healing ability enabled by the cooperation of the 8HQ inhibitor, the SMP coating matrix, and the melted microspheres. The coating released 8HQ in a pH-dependent fashion and immediately suppressed corrosion within the coating scratch. After heat treatment, the scratched coating exhibited excellent recovery of its anticorrosion performance, which was attributed to the simultaneous initiation of scratch closure by the shape memory effect of the coating matrix, sealing of the scratch by the melted microspheres, and the synergistic effect of corrosion inhibition by 8HQ.

Mussel-inspired superhydrophobic surfaces with enhanced corrosion resistance and dual-action antibacterial properties.

In this study, a multilayer antibacterial film was assembled onto 316L stainless steel via mussel-inspired depositions of polydopamine (PDA) and silver (Ag) nanoparticles followed by post-modification with 1H, 1H, 2H, 2H-perfluorodecanethiol. The resulting surface exhibited excellent superhydrophobicity with hierarchical micro/nanostructures that were constructed by both PDA and Ag nanoparticles. The crystal structure and chemical composition of these surfaces were investigated using X-ray photoelectron spectroscopy (XPS) analysis. Potentiodynamic polarization measurements revealed that the corrosion resistance of the as-prepared surfaces were sequentially increased after each step of the fabrication process. Compared with the surface covered with only Ag nanoparticles, the superhydrophobic surfaces exhibited substantially enhanced antibacterial activity against the Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus, resulting from the synergistic antibacterial actions of the superhydrophobic surface and Ag nanoparticles. The superhydrophobic surface exhibited lower cytotoxicity, compared to the surface covered with Ag nanoparticles.

Corrosion Behavior of X80 Steel with Coupled Coating Defects under Alternating Current Interference in Alkaline Environment.

The corrosion behavior of X80 steel in the presence of coupled coating defects was simulated and studied under the interference of alternating current (AC) in an alkaline environment. The results from electrochemical measurements showed that the electrode potential of the coating defect with the smaller exposed area was lower than that with the larger area, which indicated that the steel with the smaller coating defect was more prone to corrosion. The result of weight loss tests also showed that the smaller coating defect had induced a higher corrosion rate. However, the corrosion rate of X80 steel at the larger coating defect decreased gradually with the increase of the larger defect area at a constant smaller defect area. The corrosion morphology images showed that the coating defects with smaller areas suffered from more severe pitting corrosion.