ABSTRACT
Porous copper (Cu), with varying porosities, has been made using carbamide as a space holder through the powder metallurgy route. Two shapes of carbamide particles were used, (i) needlelike and (ii) spherical, in order to investigate the effect of the space holder shape on the pore structure and mechanical properties of porous Cu. The compressive deformation behavior of porous Cu was studied under a compression test. The pores' structural characteristics and mechanical properties of the porous Cu varied significantly with the shape of the space holder. Although the effect of the space holder shape on the porosity was not regular, the effect on the mechanical properties was regular. The stress increased monotonically with the increase in the strain, and strain hardening occurred at the plastic yield stage. The elastic modulus and yield strength followed the power law, with the relative density irrespective of the space holder shape. The empirical constants associated with different empirically developed power law relations were different, according to the shape of space holder. A quantitative relationship between the elastic modulus and yield strength and the spacer content was obtained to control the mechanical properties of the present porous Cu or other porous metals and metal foams using the well-known space holder method.
ABSTRACT
Nickel slags can be produced through ferronickel preparation by the pyrometallurgical processing of laterite nickel ores; however, such techniques are underutilized at present, and serious environmental problems arise from the stockpiling of such nickel ores. In this study, a modification to the process of ferronickel preparation by the direct reduction of carbon bases in laterite nickel ores is proposed. The gangue from the ore is used as a raw material to prepare a cementitious material, with the main components of tricalcium silicate and tricalcium aluminate. By using FactSage software, thermodynamic calculations are performed to analyze the reduction of nickel and iron and the effect of reduction on the formation of tricalcium silicate and tricalcium aluminate. The feasibility of a coupled process to prepare ferronickel and cementitious materials by the direct reduction of laterite nickel ore and gangue calcination, respectively, is discussed under varying thermodynamic conditions. Different warming strategies are applied to experimentally verify the coupled reactions. The coupled preparation of ferronickel and cementitious materials with calcium silicate and calcium aluminate as the main phases in the same experimental process is realized.
ABSTRACT
Three-stage absorption by butyl acetate was used to obtain tar components during the co-pyrolysis of fat coal and poplar at high temperature. The resulting tar yields were calculated relative to the fat coal and poplar blends. The tar components were characterized by gas chromatography-mass spectrometry, Fourier transform-infrared spectroscopy and 1H nuclear magnetic resonance spectroscopy. The effects of the added poplar on tar formation were then considered. The results show that the poplar-fat coal tar yield rose slightly when the poplar addition levels ranged from 4% to 12% and then increased much more at higher poplar addition levels. Oxygenated and aromatic compounds contributed greatly to the poplar-fat coal tar yield. The quantity of oxygenated components increased in the poplar blending ratio range from 4% to 12% and decreased as the ratio increased further, while the quantity of aromatic components showed the opposite trend. The influences of poplar addition levels on tar formation could be divided into two stages: (a) lighten the tar by stabilizing radicals at low poplar addition levels; (b) form heavier tar due to cross-linking reactions of the remaining radicals at high poplar addition levels. When the poplar addition levels ranged from 4% to 12%, due to synergistic effects, large amounts of free radicals and hydrogen from the co-pyrolysis of coal and poplar formed lighter stable compounds, which were then transported into the tar. Further, cross-linking reactions could be decreased because fewer free radicals and less hydrogen remained. As a result, the amount of PAHs declined, the tar yield rose slightly, the hydrocarbon-generating potential improved, the aliphatic chain length shortened, and the aromatic protons decreased. At higher blending ratios, excess radicals existed after stabilization due to the increasing poplar addition levels. These radicals underwent cross-linking reactions and produced PAHs, resulting in heavily increased tar yields, weakened hydrocarbon-generating potential, extended aliphatic chain lengths and increased aromatic protons.
