Controllable microfluidic fabrication of microstructured functional materials.

Microstructured functional materials such as microfibers and microparticles are widely used for a myriad of applications. Precise manipulation of the functional components and structure is important for the microstructured functional materials to achieve desired functions for advanced application. This review highlights the recent progress on the controllable microfluidic fabrication of microstructured functional materials from liquid templates. First, microfluidic strategies for controllable generation of liquid templates including laminar jets and emulsion droplets are introduced. Then, strategies for fabricating microfibers and microparticles with diverse structures and advanced functions from the liquid templates are highlighted. These strategies mainly focus on precisely engineering the functional components and microstructures of the microfibers and microparticles by tailoring those of their liquid templates to achieve desired advanced functions. Finally, future development of microfluidic techniques for industrial-scale production of the microstructured functional materials is discussed.

Magnetic hierarchical porous SiO2 microparticles from droplet microfluidics for water decontamination.

A simple and flexible strategy based on droplet microfluidics is developed for controllable fabrication of uniform magnetic SiO2 microparticles with highly-interconnected hierarchical porous structures for enhanced water decontamination. Uniform precursor water droplets containing surfactants and homogenized fine oil droplets with a relatively high volume ratio are generated from microfluidics as templates for microparticle synthesis via hydrolysis/condensation reaction. The SiO2 microparticles possess hierarchical porous structures, containing both mesopores with size of several nanometers, and well-controlled and highly-interconnected macropores with size of hundreds of nanometers. The SiO2 microparticles synergistically integrate fast mass transfer and large functional surface area for enhanced adsorption. To demonstrate the enhanced adsorption performances for organic dyes and toxic heavy metal ions, the microparticles are respectively used for removal of methylene blue in water, and modified with thiol-groups for removal of Pb2+ ions in water. Meanwhile, the microparticles can be easily recycled by magnetic field for reuse.