Magnetic moment investigation by frequency mixing techniques.

Gas turbines and other large industrial equipment are subjected to high-temperature oxidation and corrosion. Research and development of efficient protective coatings is the main task in the field. Also, knowledge about the depletion state of the coating during the operation time is important. To date, practical nondestructive methods for the measurement of the depletion state do not exist. By integrating magnetic phases into the coating, the condition of the coating can be determined by measuring its magnetic properties. In this paper, a new technique using frequency mixing is proposed to investigate the thickness of the coatings based on their magnetic properties. A sensor system is designed and tested on specific magnetic coatings. New approaches are proposed to overcome the dependency of the measurement on the distance between coil and sample that all noncontact techniques face. The novelty is a low cost sensor with high sensibility and selectivity which can provide very high signal-to-noise ratios. Prospects and limitations are discussed for future use of the sensor in industrial applications.

Analysis of corrosion layers on protective coatings and high temperature materials in simulated service environments of modern power plants using SNMS, SIMS, SEM, TEM, RBS and X-ray diffraction studies.

In three different examples, the effects of the oxidation behaviour as well as the microstructural stability of high temperature materials and protective coatings was determined by combining the results of kinetic studies with extensive analytical investigations using, among other techniques, SNMS, SIMS, SEM, TEM, Rutherford back scattering (RBS) as well as X-ray diffraction. 1). The effect of water vapour on the oxidation behaviour of 9% Cr steels in simulated combustion gases has been determined. The effects of O2 and H2O content on the oxidation behaviour of 9% Cr steel in the temperature range 600-800 degrees C showed that in dry oxygen a protective scale was formed with an oxidation rate controlled by diffusion in the protective scale. In the presence of water vapour, after an incubation period, the scales became non-protective as a result of a change in the oxidation limiting process. The destruction of the protective scale by water vapour does not only depend on H2O content but also on the H2O/O2-ratio. 2). The increase of component surface temperature in modern gas turbines leads to an enhanced oxidation attack of the blade coating. Improvements in corrosion resistance and longer lifetime thermal barrier coatings in gas turbines have been achieved by improvement of the high temperature properties of MCrAlY coatings by additions of minor alloying elements such as yttrium, silicon and titanium. 3). The use of oxide dispersion strengthened (ODS) alloys provides excellent creep resistance up to much higher temperatures than can be achieved with conventional wrought or cast alloys in combination with suitable high temperature oxidation/corrosion resistance. Investigation of the growth mechanisms of protective chromia and alumina scales were examined by a two-stage oxidation method with 18O tracer. The distribution of the oxygen isotopes in the oxide scale was determined by SIMS and SNMS. The results show the positive influence of a Y2O3 dispersion on the oxidation resistance of the ODS alloys and its effect on growth mechanisms.

TEM and SNMS studies of protective alumina scales on NiCrAlY-alloys.

The effect of Si addition on the oxidation behaviour of NiCrAlY alloys in the temperature range 950 bis 1100 degrees C has been investigated. During isothermal oxidation oxide growth rates were practically independent of the Si-content. However during cyclic oxidation Si additions were beneficial. Si additions of 1-2(m)/(0) appeared to shift the onset for spallation to longer times. It was found that Si stabilizes the beta-phase and probably it suppresses the formation of metastable Al(2)O(3) modifications.

Stress measurement in alumina scales on high temperature alloys using X-ray stress evaluation and laser Raman spectroscopy.

The effect of silicon and titanium on the spallation resistance of alumina scales grown on NiCrAlY-type alloys has been investigated using model alloys with different additions of Si or Ti. For this purpose cyclic oxidation experiments have been carried out at temperatures between 950 and 1100 degrees C. After various times stresses in selected Si-doped samples have been determined by X-ray stress evaluation (XSE) at ambient temperature. The compressive stresses in the scales have been found to increase with an increasing oxidation time tending to become constant for long times. The development of stress is affected by the presence of Si. Laser Raman spectroscopy (LRS) has been calibrated for strain measurement using XSE results. Then LRS has been applied for strain measurement at higher temperatures.

Determination of lattice and grain boundary diffusion coefficients in protective alumina scales on high temperature alloys using SEM, TEM and SIMS.

Grain and grain boundary diffusion coefficients in alumina scales on FeCrAl-based ODS alloys have been determined. The boundary diffusion-coefficients have been derived by combining gravimetrically determined growth rate data with SEM and TEM analyses of the oxide scale microstructure. The diffusion coefficients determined have been used as input parameters for a computer model describing the oxygen isotope exchange between grain and grain boundary in the alumina scale which forms during a two-stage oxidation using (18)O-tracers. This comparison of the calculated tracer profiles with profiles determined experimentally by SIMS allows the estimation of the lattice diffusion coefficient of oxygen in the alumina scale.