ABSTRACT
Measurements of atmospheric gas concentrations using of NDIR gas sensors requires compensation of ambient pressure variations to achieve reliable result. The extensively used general correction method is based on collecting data for varying pressures for a single reference concentration. This one-dimensional compensation approach is valid for measurements carried out in gas concentrations close to reference concentration but will introduce significant errors for concentrations further away from the calibration point. For applications, requiring high accuracy, collecting, and storing calibration data at several reference concentrations can reduce the error. However, this method will cause higher demands on memory capacity and computational power, which is problematic for cost sensitive applications. We present here an advanced, but practical, algorithm for compensation of environmental pressure variations for relatively low-cost/high resolution NDIR systems. The algorithm consists of a two-dimensional compensation procedure, which widens the valid pressure and concentrations range but with a minimal need to store calibration data, compared to the general one-dimensional compensation method based on a single reference concentration. The implementation of the presented two-dimensional algorithm was verified at two independent concentrations. The results show a reduction in the compensation error from 5.1% and 7.3%, for the one-dimensional method, to -0.02% and 0.83% for the two-dimensional algorithm. In addition, the presented two-dimensional algorithm only requires calibration in four reference gases and the storing of four sets of polynomial coefficients used for calculations.
ABSTRACT
Nondispersive infrared (NDIR) spectroscopy is an important technology for highly accurate and maintenance-free sensing of gases, such as ethanol and carbon dioxide. However, NDIR spectroscopy systems are currently too expensive, e.g., for consumer and automotive applications, as the infrared (IR) emitter is a critical but costly component of these systems. Here, we report on a low-cost large-area IR emitter featuring a broadband emission spectrum suitable for small NDIR gas spectroscopy systems. The infrared emitter utilizes Joule heating of a Kanthal (FeCrAl) filament that is integrated in the base substrate using an automated high-speed wire bonding process, enabling simple and rapid formation of a long meander-shaped filament. We describe the critical infrared emitter characteristics, including the effective infrared emission spectrum, thermal frequency response, and power consumption. Finally, we integrate the emitter into a handheld breath alcohol analyzer and show its operation in both laboratory and real-world settings, thereby demonstrating the potential of the emitter for future low-cost optical gas sensor applications.
ABSTRACT
A novel scheme for the integration of diffractive optical elements onto silicon is presented. The processing is made in reverse order, meaning that the process of structuring the optical elements on the wafer precedes the silicon microstructuring. The first processing step on the wafer is the hot embossing of the optical microstructures into an amorphous fluorocarbon polymer spin coated on the wafer. The cured polymer forms a highly stable material with excellent optical properties. The remaining silicon processing is thus performed with the diffractive optical elements already in place. Two different diffractive structures were used in the development of the method-a (Fresnel) lens with a rather low f-number and a diffractive element producing a fan-out of a large number of paraxial beams.
