Effect of femoral head material on head-to-trunnion impaction motion and taper.

The purpose of this study was to evaluate the effect of femoral head material on the impaction force, relative motion, and stability of the trunnion. There were three groups with different head materials (n = 5 per group)-CoCr Group: 36 mm CoCr heads, Ceramic Group: 36 mm ceramic heads, Ceramic + Sleeve Group: 36 mm ceramic heads with a titanium sleeve-that were all impacted twice and disengaged onto titanium alloy (Ti6al4V) trunnions in in vitro conditions. A high-speed camera system was utilized to characterize relative displacement behavior of the head-trunnion junction motion. The first impact force of Ceramic + Sleeve Group (14,241 SD, 935) was significantly lower than the first impact force in Ceramic Group (14,961 N, SD = 184). Ceramic + Sleeve Group had a lower magnitude bounce-back displacement following the first impact (17.7 µm, SD = 11), p < 0.05) compared to CoCr Group (298.8 µm, SD = 84) and Group 2 (196.5 µm, SD = 31). Ceramic + Sleeve Group sat further on the trunnion (cumulative final displacement, 366.8 µm, SD = 71, p < 0.001) compared to CoCr Group (142.5 µm, SD = 41.8) and Ceramic Group (183.8 µm, SD = 30). Ceramic + Sleeve Group demonstrated two distinct disengagement patterns-(a) the sleeve disengaged from the trunnion (pull-off force 6810 N), and (b) the femoral head disengaged from the sleeve (pull-off force 18,620 N), with large fluctuations in pull-off force. The presence of a titanium sleeve with a ceramic head resulted in significant differences in impaction force on the trunnion, motion and displacement, and unique mechanisms for disengagement. Further investigation is required to determine potential clinical impact.

Effect of liner offset and inclination on cement retention strength of metal-in-metal acetabular constructs: A biomechanical study.

Cementing metallic liners into well-fixed acetabular shells facilitates utilizing dual-mobility cups in revision total hip arthroplasty without shell replacement. The current biomechanical study investigated the effect of increasing cemented liner (a) inclination; and (b) offset on the cement retention strength measured as the lever-out moment at cement failure. Eighteen metallic liner prototypes were cemented into cluster-hole acetabular shells at variable inclinations (0°, 10°, and 20°) and offsets (0 and 10 mm) relative to the enclosing acetabular shell (6 groups; n = 3 constructs per group). The constructs were connected to a material testing frame, and lever-out failure moments were tested through an established protocol. Failure occurred at the liner-cement interface (18/18). There was no correlation between liner inclination and the lever-out failure moment (r = -0.327, P = .185). Liner offset demonstrated a strong negative correlation to mean lever-out failure moments (r = -0.788, P < .001). There was no significant difference between mean lever-out failure moments at variable liner inclinations, regardless of offset (P = .358). Greater liner offset was associated with diminished mean lever-out failure moments (P < .001). Compared with neutral (0° inclination, 0 mm offset), the maximum inclination and offset group had the lowest mean lever-out failure moment (P = .011). Cemented metal-in-metal constructs are significantly affected by the liner positioning. While a correlation between liner inclination and cement retention strength could not be asserted, cement retention strength is significantly diminished by increased liner offset.

Virtual reconstruction of the posterior cruciate ligament for mechanical testing of total knee arthroplasty implants.

BACKGROUND: Total knee arthroplasty (TKA) design continues to be refined. As part of the pre-clinical design process, kinematic evaluation under ideal circumstances must be simulated. Previously, this was accomplished mechanically through the use of elastomeric bumpers and human cadaver models, which can be costly and time-intensive. With improved technology, a six-axis joint simulator now allows for virtual ligament reconstruction. The aim of this study was to create and evaluate a virtual posterior cruciate ligament (PCL) model to simulate native knee kinematics for component testing in TKA. METHODS: Three human cadaveric knee specimens were utilized, each mounted in a six-axis joint simulator and the femoral and tibial ligament insertion points digitized. Ligament stiffness and kinematics were first tested with the intact knee, followed by retesting after PCL transection. Knee kinematic testing was then repeated, and the virtual PCL was reconstructed until it approximated that of the intact knee by achieving less than 10% random mean square (RMS) error. RESULTS: A virtual three-bundle PCL was created. The RMS error in anterior-posterior motion between the virtually reconstructed PCL and the intact knee ranged from six to eight percent for simulated stair climbing in the three knee specimens tested, all within our target goal of less than 10%. CONCLUSION: This study indicated that a virtually reconstructed three-bundle PCL with a joint simulator can replicate knee kinematics. Such an approach is valuable to obtain clinically relevant kinematics when testing cruciate-retaining total knee arthroplasty under force control.

Effect of interposed tissue and contamination on the initial stability of a highly porous press-fit acetabular cup.

For biologic fixation, press-fit acetabular cups should have initial stability with minimal micromotion and osteoconductive surfaces in contact with bone. Inadequate exposure potentially influences initial stability by increasing the possibility of soft tissue interposition and contamination at the implant-tissue interface. A sawbone model was used to examine how interposed tissue and contamination influence initial cup stability. Seven groups (n = 4) were tested with varying levels of interposed fatty and fibrous tissue placed around the rim of the cup. 54 millimeter in diameter highly porous hemispherical acetabular cups (Stryker, Mahwah NJ) and 54 mm reamed cavities in sawbone blocks were used. Shells were seated and maximum lever out force was recorded for each sample. Cups with fibrous tissue spaced evenly along the rim had a lever out force that was 150% of the control (107 ± 6 vs. 150 ± 12N, p = 0.005), and fatty tissue contamination had a lever out force that was 140% of the control (143 ± 18 vs. 107 ± 6N, p = 0.04). Cups with fibrous tissue placed eccentrically along the rim had a lever out force that was double the control 107 ± 6 N vs. 200 ± 15 N (p = 0.001). Surprisingly, fatty tissue contamination and fibrous tissue interposition at the rim increased initial stability. The eccentrically interposed tissue forced the opposite pole of the cup into the bone, resulting in a more secure press-fit. However, soft tissue interposition decreases implant/bone apposition, and the effect on long term fixation is unknown. Statement of Clinical Significance: Soft tissue interposition between the bone and cup may provide higher initial stability, but its long-term effects are unknown. © 2019 Orthopaedic Research Society. Published by Wiley Periodicals, Inc. J Orthop Res.

Effect of the support systems' compliance on total hip modular taper seating stability.

Assembly of a femoral head onto the stem remains non-standardized. The literature shows altering mechanical conditions during seating affects taper strength and lower assembly load may increase fretting corrosion during cyclic tests. This suggests overall performance may be affected by head assembly method. The purpose of this test was to perform bench-top studies to determine influence of peak force magnitude, load rate, and compliance of the system's support structure on initial stability of the taper. Custom manufactured CoCrMo femoral heads and Ti-6Al-4V taper analog samples were assembled with varying peak force magnitudes (2-10.1 kN), load rates (quasi-static vs impaction), and system compliance (rigid vs compliant). A clinically-relevant system compliance design was based off of force data collected during a cadaver impaction study. Tensile loads were then applied to disassemble the taper and quantify initial taper stability. Results indicated that taper stability (assessed by disassembly forces) increased linearly with assembly force and load rate did not have a significant effect on taper stability. When considering system compliance, a 42%-50% larger input energy, dependent on assembly force, was required in the compliant group to achieve a comparable impaction force to the rigid group. Even when this impaction force was achieved, the correlation between the coefficient, defined as distraction force divided by assembly load, was significantly reduced for the compliant test group. The compliant setup was intended to simulate a surgical scenario where patient and surgical factors may influence the resulting compliance. Based on results, surgical procedure and patient variables may have a significant effect on initial taper stability.

Impaction Force Influences Taper-Trunnion Stability in Total Hip Arthroplasty.

BACKGROUND: This study investigated the influence of femoral head impaction force, number of head strikes, the energy sequence of head strikes, and head offset on the strength of the taper-trunnion junction. METHODS: Thirty titanium-alloy trunnions were mated with 36-mm zero-offset cobalt-chromium femoral heads of corresponding taper angle. A drop tower impacted the head with 2.5J or 8.25J, resulting in 6 kN or 14 kN impaction force, respectively, in a single strike or combinations of 6 kN + 14 kN or 14 kN + 14 kN. In addition, ten 36-mm heads with -5 and +5 offset were impacted with sequential 14 kN + 14 kN strikes. Heads were subsequently disassembled using a screw-driven mechanical testing frame, and peak distraction force was recorded. RESULTS: Femoral head pull-off force was 45% the strike force, and heads struck with a single 14 kN impact showed a pull-off force twice that of the 6 kN group. Two head strikes with the same force did not improve pull-off force for either 6 kN (P = .90) or 14 kN (P = .90). If the forces of the 2 impactions varied, but either impact measured 14 kN, a 51% higher pull-off force was found compared to impactions of either 6 kN or 6 kN + 6 kN. Femoral head offset did not significantly change the pull-off force among -5, 0, and +5 heads (P = .37). CONCLUSION: Femoral head impaction force influenced femoral head trunnion-taper stability, whereas offset did not affect pull-off force. Multiple head strikes did not add additional stability, as long as a single strike achieved 14 kN force at the mallet-head impactor interface. Insufficient impaction force may lead to inadequate engagement of the trunnion-taper junction.