Study of zeolite anti-caking effects for fertilisers by 1H low-field NMR.

Caking is associated with the consolidation of dry powder and granules, leading to losses of function and/or quality. It has been object of studies in the pharmaceutical, food and fertiliser areas since 1920's because of its significant impact on product quality and value. Caking has been described as a three-step event consisting of sorption-dissolution-recrystallisation phases and constitutes a critical factor in fertilisers losses during storage while also hampering fertiliser application. Current methods for the evaluation of water sorption dynamics are expensive, time-consuming and/or inaccurate. This manuscript describes an unprecedented application of low-field 1H NMR relaxometry for the kinetic study of humidity uptake, in real-time, by urea mixed with different concentrations of an anti-caking agent (zeolite). The proposed method allows to follow the water uptake in different domains of the mixed fertiliser/zeolite samples. To our knowledge, this dynamic has not been observed and quantified so far in real-time. Furthermore, we presented the use of 2D-ILT for kinetic studies, being the first dimension the usual transverse relaxation and the second dimension the kinetic one. With this approach, the NMR relaxation times T2 correlated to time constants associated with the uptake kinetics of the water. This method could be extended to several kinetic studies and experiments with temperature variation. Depending on the kinetics of the studied process, the kernel of the Laplace transform must be suitably adapted.

Synthesis and characterization of struvite derived from poultry manure as a mineral fertilizer.

Animal manure is an important source of nutrients for crop production, but environmental issues can restrict its direct use. Thermochemical processing these manures may be an alternative to concentrate nutrients and reduce the final volume for agriculture application. We aimed here to evaluate the viability of extracting nutrients from chicken manure using a thermochemical process which reduces the volume of transported nutrients, targeting phosphorus (P) recovery as precipitated struvite, without add external source of P. The extraction of nutrients from poultry manure was performed in water, followed by a thermochemical treatment of the solid phase by incineration and acidulation of the resulting ash. Struvite was produced from the acidified ash extract after supplementation with Mg and regulating the pH (~8.5) by KOH addition. The recovery efficiency of P from the poultry manure and incorporation into struvite was 90%. The final product was a multi-nutrient fertilizer with high macronutrient levels (P, K, Mg and S) and low micronutrient content when compared to fresh manure, as well as lower levels of heavy metals, potentially harmful for the environment. The precipitated product obtained here is composed of struvite-NH4 and struvite-K, alongside appreciable quantities of potassium sulphate and hydroxyapatite carbonate. Overall, we conclude that poultry manure represents a viable source of P and N for struvite production resulting in a nutrient-rich, pathogen-free inorganic fertiliser suitable for widespread use in agriculture.