Cone restraining and head-only electrical stunning in broilers: effects on physiological responses and meat quality.

Two experiments were conducted to evaluate a new electrical stunning system for broilers. The objective of the first experiment was to evaluate the behavioral, neural, and physiological responses of 27 broilers after head-only electrical stunning while their bodies were restrained in cone-shaped holders. In the second experiment, quality of meat from 30 broilers after head-only electrical stunning in a cone-shaped restrainer was compared with that from 30 broilers stunned in a conventional water bath. Broilers were restrained in the cone with their heads positioned to facilitate a correct stun, followed by a neck cut by hand. After stunning, each broiler displayed a tonic phase, followed by minimal brain activity during bleeding. On average, heart rate was 258 ± 51 beats/min before stunning. The heart was observed to malfunction after cutting. According to the correlation dimension analyses, the score remained low. Within a confidence limit of 95%, taking into account the number of birds with a reliable electroencephalogram (n = 27), the chance of an effective stun and exsanguination with all broilers lies between 0.90 and 1.00 using a sinusoidal AC current of 264 ± 29 mA (∼130 V). After a brief learning period, operators were able to easily position the broilers in the cone in a commercial setting. The pH after chilling was 0.5 units lower (P < 0.05) in the head-only stunned group compared with the group stunned in a conventional water bath. After head-only stunning, 60% of breast fillets showed no blood splashes and 3% showed severe blood splashes compared with 20 and 27% after conventional water bath stunning. No differences in temperature and color were observed between the 2 groups. It is concluded that broilers could be restrained in a cone, followed by correct head-only stunning, neck-cutting, and unconscious shackling afterward under laboratory and commercial slaughterhouse conditions. When this procedure was used, meat quality was better compared with broilers stunned in the conventional water bath.

The effect of reduced loading density on pig welfare during long distance transport.

Transport of animals is a stressful procedure often resulting in significant losses for the slaughter plant. This study aimed to determine whether or not pigs would benefit from a loading density (low density (LD)) (179 kg/m2) below the normal EU standard loading density (normal density (ND)) (235 kg/m2). Eight similar, 550-km-long road journeys, were followed in which fattening pigs were transported across Germany from farm to slaughter plant. During each journey all pigs were transported at LD (n=4) or ND (n=4). Twelve female pigs per journey (total n=96) were randomly selected for measurement and monitoring of body temperature, behaviour, heart rate and blood parameters. Throughout the journeys, LD pigs displayed more resting behaviour than ND pigs. Average body temperature was lower (P<0.05) for pigs transported at LD (38.0±0.07°C) than those transported at ND (38.3±0.06°C). During loading heart rate increased in both ND and LD pigs and declined after the vehicle had been closed before departure but remained slightly elevated in ND pigs. Pigs transported at ND displayed signs of stress (elevated HR and body temperatures) during the drivers' break. Blood parameters were only slightly (not significant) effected by loading density. Results indicate that pigs are more capable of adapting to long (550 km) transport conditions when loaded at a density below the present EU requirement.

Physiological and behavioral responses of poultry exposed to gas-filled high expansion foam.

Disease control measures require poultry to be killed on farms to minimize the risk of disease being transmitted to other poultry and, in some cases, to protect public health. We assessed the welfare implications for poultry of the use of high-expansion gas-filled foam as a potentially humane, emergency killing method. In laboratory trials, broiler chickens, adult laying hens, ducks, and turkeys were exposed to air-, N2-, or CO2-filled high expansion foam (expansion ratio 300:1) under standardized conditions. Birds were equipped with sensors to measure cardiac and brain activity, and measurements of oxygen concentration in the foam were carried out. Initial behavioral responses to foam were not pronounced but included headshakes and brief bouts of wing flapping. Both N2- and CO2-filled foam rapidly induced ataxia/loss of posture and vigorous wing flapping in all species, characteristic of anoxic death. Immersion in air-filled, high expansion foam had little effect on physiology or behavior. Physiological responses to both N2- and CO2-filled foam were characterized by a pronounced bradyarrythymia and a series of consistent changes in the appearance of the electroencephalogram. These were used to determine an unequivocal time to loss of consciousness in relation to submersion. Mean time to loss of consciousness was 30 s in hens and 18 s in broilers exposed to N2-filled foam, and 16 s in broilers, 1 s in ducks, and 15 s in turkeys exposed to CO2-filled foam. Euthanasia achieved with anoxic foam was particularly rapid, which is explained by the very low oxygen concentrations (below 1%) inside the foam. Physiological observations and postmortem examination showed that the mode of action of high expansion, gas-filled foam is anoxia, not occlusion of the airway. These trials provide proof-of-principle that submersion in gas-filled, high expansion foam provides a rapid and highly effective method of euthanasia, which may have potential to provide humane emergency killing or routine depopulation.

Multistage carbon dioxide gas stunning of broilers.

The stunning quality of animals for slaughter remains under constant scrutiny. In response to previous research showing low stunning efficiency in poultry, the conventional water bath will be phased out in the Netherlands. Presently, the main practical alternative to water bath stunning of poultry is a 2-phased gas stunning method. Gas stunning methods are recognized by governments and animal welfare organizations across Europe. In this study, 3 sets of experiments were conducted on gas stunning methods using CO(2) in 2 phases. Two methods were examined to identify potential effects on bird behavior and investigate their practical implications: a 5-stage incremental CO(2) scheme lasting 6 min (treatment 1) and a 4-stage incremental CO(2) scheme lasting 4 min (treatment 2). The onset and duration of unconsciousness were specifically tested in experiment 2 by using 25 birds equipped with electrodes monitoring brain and heart activity. Behavioral responses were observed on 15 non-instrument-monitored birds kept in the same cages at that time. Results in all 3 sets of the experiments showed that multistage gas stunning was stable and consistent, and increases in CO(2) concentrations were rapid and reliable. Ambient temperatures and RH of the air remained within acceptable levels at all times. Induction of unconsciousness occurred below 40% CO(2) and did not significantly differ between treatments. Conscious birds were never exposed to high CO(2) concentrations (>40% CO(2)), yet some birds showed signs of distress (e.g., head shaking, wing flapping) before losing consciousness. Discomfort experienced during exposure to low (<40%) CO(2) concentrations compares favorably with the experiences of handling, tilting, and or shackling of conscious birds when using alternative stunning methods, implying that multistage gas stunning has distinct advantages for bird welfare. Compared with the multibird water bath system, this method provides an opportunity to guarantee that all birds are properly stunned. The risk of convulsions, which was higher with treatment 2, leading to possible injuries, indicates a preference for the 5-stage treatment.

Head-cloaca controlled current stunning: assessment of brain and heart activity and meat quality.

1. Behavioural and neural responses of 65 broilers to head-to-cloaca electrical stunning were evaluated and meat quality was assessed on two groups of 25 broilers stunned either head to cloaca, or in a conventional water bath method. 2. On the EEG recordings, a general epileptiform insult was observed when applying a current of 100 mA (100 Hz) or 70 mA (70 Hz) for 1·5 s. This general epileptiform insult shows a tonic, clonic and exhaustion phase followed by spikes of alpha, beta, theta and delta waves with duration of on average 34 ± 12 s and 39 ± 23 s respectively. These birds may have been unconscious for 20 s or longer, according to the correlation dimension analyses. 3. The heart rate decreased significantly (P < 0·05) after stunning and recovered after 60 s. 4. Within a confidence limit of 95%, taking into account the number of animals with a reliable EEG, the chance of an effective stun of all broilers lies between 0·9 and 1·0 with a current of 70 mA (100 Hz for 1·5 s; n = 28) and with 100 mA (100 Hz for 1·5 s; n = 27). 5. The shear force of breast fillets was slightly lower (P < 0·01) 4 d post mortem compared with the conventional water bath stunned group (set at 100 mA, 100 Hz for 10 s). The percentage of fillets and legs without blood splashes was higher, and the percentage with severe blood splashes lower-to-none, for carcases stunned head-cloaca. 6. It can be concluded that broilers are effectively stunned with the head-cloaca method by using a controlled current of 70 mA or 100 mA for 1·5 s. The fillets and legs of bird stunned head-cloaca showed fewer blood splashes in the muscles compared with birds stunned in a conventional water bath.

Restraining and neck cutting or stunning and neck cutting of veal calves.

Brain and heart activities were measured in 31 veal calves during restraining and rotating followed by neck cutting with or without stunning to evaluate welfare. After neck cutting correlation dimension analyses and %power of EEG beta wave fraction decreased gradually to lower values resulting in an induction of unconsciousness lasting on average 80s. Corneal reflex response ceased 135±57s after neck cutting. The CD scores and the %power of beta waves fell immediately after post-cut captive bolt and pre-cut electrical stunning to levels indicating unconsciousness. Heart rate in lairage increased upon entrance to the restrainer and again after rotation, heart rate variability decreased. Rotating the restrainer 90°, 120° or 180° compromised veal calf welfare and should be avoided. It is recommended to use post-cut captive bolt stunning or pre-cut electrical stunning inducing immediate unconsciousness.

Evaluation of head-only electrical stunning for practical application: assessment of neural and meat quality parameters.

Behavioral and neural responses of 47 broilers to head-only single-bird electrical stunning were evaluated using cone-shaped restrainers in which the broilers were suspended by their feet. Meat quality assessment was performed on 2 groups of 25 broilers stunned using the head-only method or a conventional water bath method. Hemorrhages were quantified by a visual grading system. On electroencephalogram recordings, a general epileptiform insult was observed when a set current of at least 190 mA (~100 V, 50 Hz) was applied for a duration of 0.5, 3, or 5 s. This insult showed a tonic phase, followed by a clonic phase and an exhaustion phase, after which the birds recovered. On the basis of visual observation, these birds may have been unconscious for approximately 30, 44, or 65 s. According to correlation dimension analysis scores, these durations were 18, 12, and 16 s, respectively. Within a confidence limit of 95%, taking into account the number of birds with a reliable electroencephalogram, the chance of an effective stun lies between 0.95 and 1.00 with an average current of 190 ± 30 mA. After stunning, the electrocardiogram revealed fibrillation. The heart rate decreased significantly (P < 0.05) after stunning but recovered thereafter. The pH after chilling was (P < 0.05) lower in the group stunned head only compared with the water bath group. The percentages of fillets free of blood splashes were 80% in carcasses of head-only-stunned birds and 16% in carcasses from broilers stunned in the commercial water bath. It was concluded that broilers were insensible and unconscious after head-only electrical stunning using pin-electrodes. Because of the risk that broilers can rapidly regain consciousness after stunning, cutting the neck immediately after stunning is recommended. It is also recommended that the head-only equipment be developed further for practical application and commercial use.

Animal welfare concerns during the use of the water bath for stunning broilers, hens, and ducks.

European legislation demands that slaughter animals, including poultry, be rendered immediately unconscious and insensible until death occurs through blood loss at slaughter. This study addressed requirements for stunner settings (i.e., voltage, wave oscillation frequency) and response parameters (i.e., applied current, behavior) affecting effective water bath stunning. An inventory of current electrical stunning practice was performed in 10 slaughterhouses in the Netherlands. Thereafter, measurements were performed using a single-bird water bath to examine the effects of stunner settings based on the average technical settings observed in the slaughterhouses. Responses were recorded at 50, 400, and 1,000 Hz on broilers and hens and at 50 and 400 Hz on ducks under controlled laboratory conditions. Effects of voltage settings (broilers: 100 to 400 V; hens: 150 to 300 V; ducks: 150 to 400 V) on current levels (broilers: 45 to 444 mA; hens: 40 to 219 mA; ducks: 64 to 362 mA) and consciousness (response to pain stimulus) were recorded immediately after stunning. Brain and heart activity was monitored using electroencephalogram and electrocardiogram technology. Results show that effective stunning using the conventional water bath almost exclusively produces blood splashing in broilers. Effective stunning current levels did not differ significantly between broilers, hens, and ducks effectively stunned hens tended to require lower currents. Effective stuns at higher frequencies resulted in higher currents. Similar input voltage (V) levels (within and between bird type) resulted in significant variation (P < 0.001) in current levels (mA) required for an effective stun, indicating variability in electrical impedance between individual birds. Body weight and bird type did not affect the probability of an effective stun. Multi-bird water bath usage does not ensure effective stunning and technical adjustments can result in detrimental effects on meat quality. Future legislation should consider wave form, relationships between frequency and current allowing for individual impedance variation and effects on meat quality while safeguarding animal welfare.

Castration of piglets under CO2-gas anaesthesia.

It has become common practice in pig fattening production systems to castrate young boar piglets without the use of anaesthesia. In this study, we examined whether or not CO2 gas is capable of inducing an acceptable anaesthetic state during which castration can be performed. The first step was to identify the most promising CO2/O2 mixture. Based on the results from this first experiment, a mixture of 70% CO2 + 30% O2 was chosen for further investigation as a potential anaesthetic during the castration of young piglets. Thereby, it was established whether the duration and depth of anaesthesia were acceptable for castration where the animal has to be insensible and unconscious. Physiological effects were assessed based on electroencephalogram (EEG) and electrocardiogram (ECG) measurements, blood gas values and behavioural responses. During the induction phase, the only typical behaviour the piglets exhibited when exposed to the 70/30 gas mixture was heavy breathing. All piglets (n = 25) lost consciousness after approximately 30 s according to the EEG. Heart rate decreased slowly during the induction phase, a serious drop occurred when piglets lost their posture. Immediately after this drop, the heart rate neared zero or showed a very irregular pattern. Shortly after loss of posture, most animals showed a few convulsions. None of the animals showed any reaction to castration in behaviour and/or on the EEG and ECG. On average, the piglets recovered within 59 s, i.e. EEG returned to its pre-induction pattern and piglets were able to regain a standing position. After 120 s, heart rate returned to pre-induction levels. In order to explore the usage range of CO2 concentration, 24 piglets were exposed to 60% CO2 + 20% O2 + 20% N2 for up to 30 s after loss of consciousness (as registered on EEG), and castrated after removal from the chamber. Sixteen of the 24 animals showed a reaction to the castration on the EEG. To establish the maximum time piglets survive in 70% CO2 + 30% O2, five piglets were placed in this mixture for 3 min. Two of them died. After that, four piglets were placed in this mixture for 2 min after unconsciousness, one died after 2 min. It was concluded from this study that it is possible to anaesthetise piglets with a mixture of 70% CO2 + 30% O2, but that there are limits to its safety in terms of CO2 concentration and duration of exposure. Before implementation for practical use, further research is essential to assess the limits of gas concentration and exposure times.

Susceptibility of duck and turkey to severe hypercapnic hypoxia.

Large groups of poultry, including ducks and turkeys, are killed for disease control purposes with CO2. In this study, we examined the physiological reaction of White Pekin ducks and turkeys to increasing CO2 concentrations. Additionally, we examined the suitability of killing both species with increasing CO2 concentrations. Blood gas values showed similar reaction patterns for both species: a strong increase in pCO2 from approximately 40 to 200 mmHg, decreasing pO2 and O2 saturation, a decrease in pH from 7.4 to 6.7, and a strong shift in acid-base equilibrium (averaging 0 to -23). On the electroencephalogram, theta and sigma waves occurred at 21 to 23% CO2, and suppression to a near isoelectric electroencephalogram occurred between 41.8 and 43.4% CO2 in inhaled air. Heartbeat declined from approximately 300 beats per min (bpm) at the start to 225 bpm at loss of posture to 150 bpm at 1 min before the heartbeat ceased. During the last phase of heart activity, an irregular rhythm and fibrillation were observed in addition to a decline in bpm. Blood gas values and electrophysiological data confirmed that ducks and turkeys lose consciousness before a level of 25% CO2 in inhaled air is reached and that both ducks and turkeys die within 13 min in an environment of 45% CO2 in inhaled air.

Perspective of NIRS measurements early post mortem for prediction of pork quality.

The potential of near-infrared spectroscopy (NIRS) measurements early post mortem was investigated to predict ultimate drip loss, colour, tenderness and intra-muscular fat of pork. Three locations (M. longissimus thoracis, M. longissimus lumborum and M. semimembranosus) in 102 pig carcasses were tested at the end of the slaughter line. A priori variation in pork quality was introduced using an experimental design covering: genotype, lairage time, pre-slaughter handling and day of slaughter. At 1 h post mortem a diode array VIS/NIR instrument (Zeiss MCS 511/522, 380-1700 nm) equipped with a surface fibre optic probe was used and at 1 day post mortem ultimate pH, drip loss, colour and shear force was measured on similar locations. Results indicated that it was possible to predict intra-muscular fat content (correlation (R(2) of 0.35 with multiple linear regression), standard error of prediction (SEP)=3.6 g/kg), but the configuration has to be refined for on-line application (bigger aperture). For drip loss no correlation was achieved with the PLS method. Even extremes (low drip loss (<2.5%) or high drip loss (>4.5%)) in drip loss were not discriminated. Predicting drip loss with NIRS early post mortem is not successful, although NIRS in the slaughter line has potential as a fast predictor of intra-muscular fat. Possibilities for using the NIRS technique to get to know more about muscle metabolism and post mortem changes are promising.

Effects of housing conditions of slaughter pigs on some post mortem muscle metabolites and pork quality characteristics.

The results of two experiments studying the effects of housing conditions on post mortem muscle metabolism and meat quality are presented. In the first experiment slaughter pigs (n=71) from two different crossings, were raised at a density of 0.7 m(2)/animal (10 pigs/pen) either with (enriched) or without (conventional) a bedding of daily fresh straw. In the second experiment, animals (n=60) were reared under either conventional or free range housing (1.25 m(2)/animal, 30 pigs per pen) conditions. Main differences between conventional and enriched housed pigs were found in the biceps femoris (BF) muscle, and related to temperature, drip loss and colour. Association studies revealed that there were significant correlations between early (0-4 h) post mortem muscle pH and glycogen and lactate concentrations and between muscle pH measured at 1 h post mortem and muscle rigidity, expressed as the rigor value. There were significant differences with respect to meat quality and post mortem metabolism of the longissimus lumborum (LL), between conventional and free-range pigs. Early post mortem pH (0-4 h) was highest in the free-range pigs, due to low lactate concentrations. The relatively fast pH decline in the conventionally housed group resulted in increased amounts of water exuding from the meat, as measured by the filter paper method. The ultimate pH, was lowest in the free-range animals. The differences in ultimate pH, however, had no effect on drip or cooking losses. It can be concluded from these results that enrichment of the housing system has little effect on the course of the post mortem metabolism and meat quality. However, increasing the freedom of movement by applying lower stocking densities, affects the post mortem muscle metabolism, resulting in reduced water exudation. Correlations up to 0.7 between energetic parameters are not sufficiently high to be useful to predict meat quality of individual carcasses.