Impact of process parameters of thermal alkaline pretreatment on biogas yield and dewaterability of waste activated sludge.

Thermal alkaline pretreatment (TAP) of waste activated sludge (WAS) before anaerobic digestion (AD) was reviewed. Focus of the review was on impact of TAP process parameters on biomethane yield (BY) and kinetics of AD and downstream dewatering. With higher initial biodegradability of untreated WAS, effect of TAP on BY decreases. Depending on initial biodegradability, BY increase of 22-97% is expected. Treatment temperatures below 100 °C showed to be as effective as temperatures higher than 100 °C in terms of BY increase. Alkali dosage and resulting initial pH have a significant effect on BY increase and showed to have an optimum range of 40-60 mg NaOH per g total solids (TS) of sludge. It is advised that alkali is dosed based on solids content in WAS and monitored by pH. Treatment time of 1.5-5 h is sufficient for an effective low temperature TAP (T < 100 °C), with longer treatment times showing no positive impact on BY increase. Load of sludge liquor with organics and nutrients increases with more intensive TAP conditions. Despite kinetic enhancement of hydrolysis step in AD, more research is needed to clarify if TAP improves kinetics of entire AD process which determines required digester volume. Impact of TAP on dewaterability of digestate is ambiguous and needs more investigation using standardized methods, also with regards to potential effects on polymer demand. Findings of experimental studies were reflected against available data from commercialized TAP process of Pondus®, throughout review. Finally, important process design parameters of TAP such as input TS and point of alkali dosage are discussed and recommendations for future research are presented.

Resilience and life cycle assessment of ion exchange process for ammonium removal from municipal wastewater.

This study was completed to understand the resilience of an ion exchange (IEX) process for its ability to remove variable ammonium (NH4+-N) loads) and to prove its environmental benefits through a life cycle assessment (LCA). The tertiary 10 m3/day demonstration scale IEX was fed with variable NH4+-N concentrations (<0.006-26 mg NH4+-N /L) naturally found in municipal wastewater. Zeolite-N was used as ion exchange media and regeneration was completed with 10% potassium chloride (KCl). The influent NH4+-N concentration impacted the ion exchange capacity, which ranged from 0.9-17.7 mg NH4+-N/g media. When the influent concentration was <2.5 mg NH4+-N/L, the Zeolite-N released NH4+-N (up to 12%). However, the exchange increased up to 62% when the influent NH4+-N load peaked, confirming the resilience of the process. A 94% regeneration efficiency was obtained with fresh regenerant, however, with the increase of the mass of NH4+-N on the media, the regeneration efficiency decreased. An optimisation of the volume of brine and regeneration contact time is suggested. To further measure the benefits of the IEX process, an LCA was conducted, for a 10,000 population equivalent reference scenario, and compared with traditional nitrification-denitrification WWTP. The LCA revealed that IEX with regenerant re-use and NH4+-N recovery through a membrane stripping process resulted in reductions of: 25% cumulative energy demand; 66% global warming potential and 62% marine eutrophication potential, when compared to traditional WWTP. This work demonstrated that the IEX process is an efficient and an environmentally benign technology that can be widely applied in WWTPs.

Pilot study of thermal alkaline pretreatment of waste activated sludge: Seasonal effects on anaerobic digestion and impact on dewaterability and refractory COD.

Thermal alkaline pretreatment (TAP) of waste activate sludge (WAS) was carried out in pilot-scale over a year to investigate its seasonal effects on anaerobic digestion and its impact on dewaterability, sludge liquor quality and formation of soluble refractory COD (sCODref). Temperature of TAP was set at 65-70 °C and pH was increased by initial dosing of sodium hydroxide [NaOH] (50% w/w, 1-2.5 mL/L sludge) as alkali agent following 2-2.5 h reaction time. Pilot digesters were fed with primary sludge (PS) and hydrolyzed WAS (HWAS) and compared to a reference digester fed with PS and untreated WAS. Biogas yield increase due to TAP of WAS showed a sinusoidal trend throughout the year with maximum in summer (+42%), minimum in winter (+3%) and average of +20%, indicating a strong seasonal effect on TAP efficiency. Ammonium [NH4+-N], orthophosphate [PO43--P] and sulphate [SO42-] in sludge liquor increased by 34.6%, 17.0% and 21.6% with TAP, respectively. Centrifugation tests showed no significant difference in dewaterability of both digestates with respect to total solids of sludge cake. Normalized capillary suction time of digestate increased due to TAP, indicating a lower capability for water release. Furthermore, detected sCODref after batch aerobic biodegradation tests showed an increase of 30.3% with TAP. Hence, implementation of TAP of WAS in full-scale will potentially lead to an increase of 0.8-1.1 mg/L of sCODref in effluent of six wastewater treatment plants (WWTP) in Berlin. In conclusion, TAP of WAS leads to increase in biogas production with a slighter negative impact on effluent COD quality than high-temperature thermal hydrolysis.

Effect of temperature on biogas yield increase and formation of refractory COD during thermal hydrolysis of waste activated sludge.

Thermal hydrolysis (TH) increases the anaerobic biodegradability of waste activated sludge (WAS), but also refractory organic and nutrient return load to a wastewater treatment plant (WWTP). This could lead to an increase in effluent chemical oxygen demand (COD) of the WWTP. The aim of this study was to investigate the trade-off between increase in biogas production through TH and anaerobic digestion and increase in refractory COD in dewatered sludge liquors at different temperatures of TH in lab-scale. WAS was thermally hydrolyzed in temperature range of 130-170 °C for 30 min to determine its biomethane potential (BMP). After BMP test, sludge was dewatered and sludge liquor was aerated in Zahn-Wellens test to determine its non-biodegradable soluble COD known as refractory soluble COD (sCODref). With increasing temperature in the range of 130-170 °C, BMP of WAS increased by 17-27%, while sCODref increased by 3.9-8.4%. Dewaterability was also enhanced through relative increase in cake solids by 12-30%. A conversion factor was defined through mass balance to relate sCODref to volatile solids of raw WAS. Based on the conversion factor, expected increase in effluent CODs of six WWTPs in Berlin were predicted to be in the range of 2-15 mg/L after implementation of TH at different temperatures. It was concluded that with a slight decrease in temperature, formation of sCODref could be significantly reduced, while still benefiting from a substantial increase in biogas production and dewaterability improvement.

Evaluation of advanced oxidation processes for water and wastewater treatment - A critical review.

This study provides an overview of established processes as well as recent progress in emerging technologies for advanced oxidation processes (AOPs). In addition to a discussion of major reaction mechanisms and formation of by-products, data on energy efficiency were collected in an extensive analysis of studies reported in the peer-reviewed literature enabling a critical comparison of various established and emerging AOPs based on electrical energy per order (EEO) values. Despite strong variations within reviewed EEO values, significant differences could be observed between three groups of AOPs: (1) O3 (often considered as AOP-like process), O3/H2O2, O3/UV, UV/H2O2, UV/persulfate, UV/chlorine, and electron beam represent median EEO values of <1 kWh/m3, while median energy consumption by (2) photo-Fenton, plasma, and electrolytic AOPs were significantly higher (EEO values in the range of 1-100 kWh/m3). (3) UV-based photocatalysis, ultrasound, and microwave-based AOPs are characterized by median values of >100 kWh/m3 and were therefore considered as not (yet) energy efficient AOPs. Specific evaluation of 147 data points for the UV/H2O2 process revealed strong effects of operational conditions on reported EEO values. Besides water type and quality, a major influence was observed for process capacity (lab-vs. pilot-vs. full-scale applications) and, in case of UV-based processes, of the lamp type. However, due to the contribution of other factors, correlation of EEO values with specific water quality parameters such as UV absorbance and dissolved organic carbon were not substantial. Also, correlations between EEO and compound reactivity with OH-radicals were not significant (photolytically active compounds were not considered). Based on these findings, recommendations regarding the use of the EEO concept, including the upscaling of laboratory results, were derived.

Phosphorus recovery from municipal and fertilizer wastewater: China's potential and perspective.

Phosphorus (P) is a limited resource, which can neither be synthesized nor substituted in its essential functions as nutrient. Currently explored and economically feasible global reserves may be depleted within generations. China is the largest phosphate fertilizer producing and consuming country in the world. China's municipal wastewater contains up to 293,163Mgyear of phosphorus, which equals approximately 5.5% of the chemical fertilizer phosphorus consumed in China. Phosphorus in wastewater can be seen not only as a source of pollution to be reduced, but also as a limited resource to be recovered. Based upon existing phosphorus-recovery technologies and the current wastewater infrastructure in China, three options for phosphorus recovery from sewage sludge, sludge ash and the fertilizer industry were analyzed according to the specific conditions in China.