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1.
Mater Horiz ; 2024 Jun 24.
Article in English | MEDLINE | ID: mdl-38910542

ABSTRACT

It is challenging for ionic liquid gels to achieve the combination of rapid self-healing with high toughness. Here, ionic liquid gels (DI-PR) were prepared from readily available materials. A dynamic covalently bonded oxime-carbamate was prepared from polycaprolactone diol, isophorone diisocyanate and dimethylethyleneglyoxime, followed by addition of the "rigid-flexible" cross-linking agent rutin to chemically cross-link the polymer chains and afford the ionic liquid gels, DI-PR. The tensile strength, elongation at break and toughness of the DI-PR gels were as high as 16.5 MPa, 1132.6%, and 52.6 MJ m-3, respectively. The toughness is similar to that of natural silkworm silk (70 MJ m-3) and wool (60 MJ m-3). After stretching, the DI-PR can rebound within 1 s, their room temperature self-healing rate is as high as 92%, they remain functional over the temperature range -50 °C to 140 °C and the interface with a steel plate has an adhesion toughness of >2000 J m-2. These properties mean that the DI-PR gels are particularly suitable for use as anticorrosion coatings for submarine and underground gas and oil pipelines. The use of rutin, which combines rigid quercetin-based structural units with flexible glycoside-based structural units, as a cross-linking agent, provides a new method for improving the toughness of soft materials through its synergistic interaction with hard and soft chain fragments of polyurethanes.

2.
Materials (Basel) ; 16(23)2023 Nov 30.
Article in English | MEDLINE | ID: mdl-38068202

ABSTRACT

Cutting force is an important factor that affects the surface quality of machining carbon fiber-reinforced polymer (CFRP). High cutting force can lead to surface damage such as the burrs and the delamination in the machining process of CFRP. Ultrasonic vibration-assisted machining (UVAM) can reduce the cutting force in the machining process. This work is focused on the relationship between the duty cycle and the cutting force in UVAM of CFRP. Based on the kinematics of UVAM, the movement of the cutting tool edge and the tool-workpiece separation in UVAM were analyzed, and a calculation formula for the duty cycle was obtained. The milling experiment of CFRP was conducted to compare the cutting force between UVAM and conventional machining (CM), and the relationship between the reduction in the cutting force in UVAM and the duty cycle was determined. The experimental results showed that when the duty cycle was 0.2916, the cutting force of UVAM was reduced by 7.4% to 27% compared with that of CM. When the duty cycle was 1, the cutting force of UVAM was reduced by -4.5% to 7.5% compared with that of CM. Therefore, the effect of reducing the cutting force of UVAM can be enhanced by adjusting the process parameters to reduce the duty cycle of UVAM, and a lower cutting force can be obtained.

3.
Materials (Basel) ; 15(18)2022 Sep 18.
Article in English | MEDLINE | ID: mdl-36143785

ABSTRACT

As one essential indicator of surface integrity, residual stress has an important influence on the fatigue performance of aero engines' thin-walled parts. Larger compressive or smaller tensile residual stress is more prone to causing fatigue cracks. To optimize the state of residual stress, the relationship between the surface residual stress and the machining conditions is studied in this work. A radial basis function (RBF) neural network model based on simulated and experimental data is developed to predict the surface residual stress for multi-axis milling of Ti-6Al-4V titanium alloy. Firstly, a 3D numerical model is established and verified through a cutting experiment. These results are found to be in good agreement with average absolute errors of 11.6% and 15.2% in the σx and σy directions, respectively. Then, the RBF neural network is introduced to relate the machining parameters with the surface residual stress using simulated and experimental samples. A good correlation is observed between the experimental and the predicted results. The verification shows that the average prediction error rate is 14.4% in the σx direction and 17.2% in the σy direction. The effects of the inclination angle, cutting speed, and feed rate on the surface residual stress are investigated. The results show that the influence of machining parameters on surface residual stress is nonlinear. The proposed model provides guidance for the control of residual stress in the precision machining of complex thin-walled structures.

4.
Polymers (Basel) ; 13(21)2021 Oct 31.
Article in English | MEDLINE | ID: mdl-34771335

ABSTRACT

In recent years, inverse gas chromatography (IGC) and molecular dynamics simulation methods have been used to characterize the solubility parameters and surface parameters of polymers, which can provide quantitative reference for the further study of the surface and interface compatibility of polymer components in the future. In this paper, the solubility parameters and surface parameters of two kinds of common alcoholysis, PVA88 and PVA99, are studied by using the IGC method. The accuracy of the solubility parameters obtained by the IGC experiment is verified by molecular dynamics simulation. On the basis of this, the influence of repeated units of polyvinyl alcohol (PVA) on solubility parameters is studied, so as to determine the appropriate chain length of the PVA for simulation verification calculation. The results show that the solubility parameters are not much different when the PVA chain length is 30 and above; the numerical trends of the solubility parameters of PVA88 and PVA99 at room temperature are the same as the results of molecular dynamics simulation; the dispersive surface energy γsd and the specific surface energy γssp are scattered with the temperature distribution and have a small dependence on temperature. On the whole, the surface energy of PVA99 with a higher alcoholysis degree is higher than that of PVA88 with a lower alcoholysis degree. The surface specific adsorption free energy (ΔGsp) indicates that both PVA88 and PVA99 are amphoteric meta-acid materials, and the acidity of PVA99 is stronger.

5.
Sensors (Basel) ; 21(10)2021 May 20.
Article in English | MEDLINE | ID: mdl-34065352

ABSTRACT

The traditional weighing and selling process of non-barcode items requires manual service, which not only consumes manpower and material resources but is also more prone to errors or omissions of data. This paper proposes an intelligent self-service vending system embedded with a single camera to detect multiple products in real-time performance without any labels, and the system realizes the integration of weighing, identification, and online settlement in the process of non-barcode items. The system includes a self-service vending device and a multi-device data management platform. The flexible configuration of the structure gives the system the possibility of identifying fruits from multiple angles. The height of the system can be adjusted to provide self-service for people of different heights; then, deep learning skill is applied implementing product detection, and real-time multi-object detection technology is utilized in the image-based checkout system. In addition, on the multi-device data management platform, the information docking between embedded devices, WeChat applets, Alipay, and the database platform can be implemented. We conducted experiments to verify the accuracy of the measurement. The experimental results demonstrate that the correlation coefficient R2 between the measured value of the weight and the actual value is 0.99, and the accuracy of non-barcode item prediction is 93.73%. In Yangpu District, Shanghai, a comprehensive application scenario experiment was also conducted, proving that our system can effectively deal with the challenges of various sales situations.

6.
Polymers (Basel) ; 12(12)2020 Nov 26.
Article in English | MEDLINE | ID: mdl-33256072

ABSTRACT

Quantitative characterization of the solubility parameters and surface properties of larch bark proanthocyanidins will lay the foundation for quantitative studies of the interfacial interactions of proanthocyanidin/polymer composites and will improve the compatibility of components, with important practical and scientific significance. Here, the solubility parameters of highly polymerized larch polymeric proanthocyanidins (LPPCs) and less highly polymerized larch oligomeric proanthocyanidins (LOPCs) were determined experimentally by inverse gas chromatography (IGC). These values were then compared with the solubility parameters obtained using molecular dynamics simulations. The experimentally measured solubility parameters of LPPCs and LOPCs (20.5 and 22.09 (J/m-3)0.5, respectively) were in good agreement with the solubility parameters determined by molecular dynamics simulations (20.57 and 22.35 (J/m-3)0.5, respectively. IGC was also used to experimentally determine the total surface energy, which includes the dispersive component of surface energyand the specific component of surface energy , together with the surface acidity and basicity parameters of LPPCs and LOPCs at different temperatures. The surface properties of proanthocyanidins can be quickly and accurately evaluated by IGC, and both LPPCs and LOPCs were shown to be amphoteric materials. This study provides theoretical and technical support for the use of larch bark proanthocyanidins, which are non-toxic, renewable, and have good ultraviolet resistance, in the field of blending composites. The study also provides a reference for other studies on the interfacial interactions of wood fiber polymer composites.

7.
Phys Rev E ; 102(3-1): 033311, 2020 Sep.
Article in English | MEDLINE | ID: mdl-33076033

ABSTRACT

Particle-in-cell and Monte Carlo collision (PIC-MCC) has been widely adopted as a simulation method for electric propulsion. However, neutral atoms move much more slowly than other species, which can cause a serious reduction in simulation speed. In this work, we investigate the view factor model in combination with the PIC-MCC method and propose a method for simulating three-dimensional neutral atoms. The accuracy of the PIC-MCC method can be significantly improved by updating the neutral distribution periodically. We compare the computational results with the fixed-neutral PIC-MCC model of the miniature ring-cusp discharge experiment at the University of California, Los Angeles (UCLA). The plasma distribution and potential distribution of the simulation match well with the UCLA experimental data. Compared with the fixed-neutral model, the view factor model increases the simulation time by only 33% while it improves the distribution accuracy of neutrals, plasma density, and electric potential, and reduces the simulation errors of discharge current and discharge power from 19.8% to 9.8%. The accuracy of PIC-MCC simulation has been improved at the expense of slightly increasing the computational time.

8.
Phys Rev E ; 101(5-1): 053208, 2020 May.
Article in English | MEDLINE | ID: mdl-32575271

ABSTRACT

Magnetic nozzles are convergent-divergent applied magnetic fields which are commonly used in electric propulsion, manufacturing, and material processing industries. This paper studies the previously overlooked physics in confining the thermalized ions injected from a near-uniform inlet in the magnetic nozzle. Through fully kinetic planar-3V particle-in-cell (PIC) modeling and simulation, an electric potential barrier is found on the periphery of the nozzle throat, which serves to confine the thermalized ions by the electric force. With the initial thermal energy as driving force and insufficient magnetic confinement, the ions overshoot the most divergent magnetic line, which results in the accumulation of positive space charges around the throat. The accumulated charges would create an ion-confining potential barrier with limited extent. Apart from the finite-electron Larmor radius (FELR) effect, two more factors are put forward to account for the limited extent of the potential barrier: the depletion of ion thermal energy and the short-circuiting effect. The influences of inlet temperature ratio of ions to electrons and magnetic inductive strength B_{0} are quantitively investigated using the PIC code. The results indicate that the potential barrier serves as a medium to transfer the gas dynamic thrust to the magnetic nozzle while providing constrain to the ions, like the solid wall in a de Laval nozzle. In high-B_{0} regime, the finite-ion Larmor radius (FILR) effect becomes dominant rather than the FELR effect in the plasma confinement of magnetic nozzles.

9.
Rev Sci Instrum ; 87(11): 113502, 2016 Nov.
Article in English | MEDLINE | ID: mdl-27910433

ABSTRACT

The ion thruster beam plasma is characterized by high directed ion velocity (104 m/s) and low plasma density (1015 m-3). Interpretation of measurements of such a plasma based on classical Langmuir probe theory can yield a large experimental error. This paper presents an indirect method to calibrate ion density determination in an ion thruster beam plasma using a Faraday probe, a retarding potential analyzer, and a Langmuir probe. This new method is applied to determine the plasma emitted from a 20-cm-diameter Kaufman ion thruster. The results show that the ion density calibrated by the new method can be as much as 40% less than that without any ion current density and ion velocity calibration.

10.
Rev Sci Instrum ; 86(2): 023506, 2015 Feb.
Article in English | MEDLINE | ID: mdl-25725841

ABSTRACT

Published electron temperature profiles of the beam plasma from ion thrusters reveal many divergences both in magnitude and radial variation. In order to know exactly the radial distributions of electron temperature and understand the beam plasma characteristics, we applied five different experimental approaches to measure the spatial profiles of electron temperature and compared the agreement and disagreement of the electron temperature profiles obtained from these techniques. Experimental results show that the triple Langmuir probe and adiabatic poly-tropic law methods could provide more accurate space-resolved electron temperature of the beam plasma than other techniques. Radial electron temperature profiles indicate that the electrons in the beam plasma are non-isothermal, which is supported by a radial decrease (∼2 eV) of electron temperature as the plume plasma expands outward. Therefore, the adiabatic "poly-tropic law" is more appropriate than the isothermal "barometric law" to be used in electron temperature calculations. Moreover, the calculation results show that the electron temperature profiles derived from the "poly-tropic law" are in better agreement with the experimental data when the specific heat ratio (γ) lies in the range of 1.2-1.4 instead of 5/3.

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