ABSTRACT
Aluminum-based alloys have been considered candidate materials for cathodic protection anodes. However, the Al-based alloys can form a layer of alumina, which is a drawback in a sacrificial anode. The anodes must exhibit uniform corrosion to achieve better performance. Aluminum can be alloyed with Zn to improve their performance. In this sense, in the present research, the electrochemical corrosion performance of Al-xZn alloys (x = 1.5, 3.5, and 5 at.% Zn) exposed to 3.5 wt.% NaCl for 24 h was evaluated. Polarization curves, linear polarization resistance (LPR), and electrochemical impedance spectroscopy (EIS) were used to identify the electrochemical behavior. The microstructure of the samples before the corrosion assessment was characterized by means of X-ray diffraction analyses (XRD) and scanning electron microscopy (SEM). In addition, microstructures of the corroded surfaces were characterized using X-ray mappings via SEM. Polarization curves indicated that Zn additions changed the pseudo-passivation behavior from what pure Al exhibited in a uniform dissolution regime. Furthermore, the addition of Zn shifted the corrosion potential to the active side and increased the corrosion rate. This behavior was consistent with the proportional decrease in polarization resistance (Rp) and charge transfer resistance (Rct) in the EIS. The analysis of EIS was done using a mathematical model related to an adsorption electrochemical mechanism. The adsorption of chloride at the Al-Zn alloy surface formed aluminum chloride intermediates, which controlled the rate of the process. The rate constants of the reactions of a proposed chemical mechanism were evaluated.
ABSTRACT
Fe-Al intermetallic compounds have been considered excellent candidates as alternative alloys for various applications in corrosive environments compared to other Fe-based alloys. Their excellent corrosion resistance is due to the development of an Al-based passive layer. The performance of the passive layer can be improved by adding a third alloy element. Therefore, in this study the electrochemical performance of the Fe40Al intermetallic alloy modified by the addition of a third alloy element (Cr, Ti, Co, Ni) is evaluated. The corrosion resistance of intermetallic alloys has been evaluated by electrochemical tests (potentiodynamic polarization curves, and measurements of open circuit potential, linear polarization and electrochemical impedance) in artificial saliva. The performance of intermetallic alloys was compared with that of Ti. The results obtained showed that the addition of Ni and Ti substantially improves the corrosion resistance of the base intermetallic. The corrosion resistance shown is comparable or greater than that shown by Ti. However, the addition of Co reduces the corrosion resistance of the base intermetallic.
