Catalytic Dehydration of Glycerol to Acrolein in a Two-Zone Fluidized Bed Reactor.

The gas-phase catalytic dehydration of glycerol to acrolein was carried out in a Two-Zone Fluidized-Bed Reactor (TZFBR) using a 20 wt. % phosphotungstic acid (H3PW12O40) catalyst supported on CARIACT-Q10 commercial silica. In the first step, a hydrodynamic study of the reactor was performed. A quality of fluidization of more than 80% was obtained. In the second step, the mechanical stability of the catalyst was studied. It was found that only the external layer of active phase is eliminated under the conditions of operation whereas the global composition of the catalyst was not significantly affected after 44 h of fluidization. Finally, in a third step, the influence of the main operating parameters on the overall catalytic performances (glycerol/oxygen molar ratio and relative volumes of the reaction and regeneration zones) was investigated, showing notably the importance of the O2/glycerol ratio, resulting in an inverse trend between conversion and selectivity. Increasing O2/glycerol ratio led to higher conversion (lower coke deposit as shown by TGA analysis), but to the detriment of the selectivity to acrolein, supposedly due to the presence of O2 in the reaction zone causing the degradation of glycerol and acrolein.

Regeneration of silica-supported silicotungstic acid as a catalyst for the dehydration of glycerol.

The dehydration reaction of glycerol to acrolein is catalyzed by acid catalysts. These catalysts tend to suffer from the formation of carbonaceous species on their surface (coking), which leads to substantial degradation of their performances (deactivation). To regenerate the as-deactivated catalysts, various techniques have been proposed so far, such as the co-feeding of oxygen, continuous regeneration by using a moving catalytic bed, or alternating between reaction and regeneration. Herein, we study the regeneration of supported heteropolyacid catalysts. We show that the support has a strong impact on the thermal stability of the active phase. In particular, zirconia has been found to stabilize silicotungstic acid, thus enabling the nondestructive regeneration of the catalyst. Furthermore, the addition of steam to the regeneration feed has a positive impact by hindering the degradation reaction by equilibrium displacement. The catalysts are further used in a periodic reaction/regeneration process, whereby the possibility of maintaining long-term catalytic performances is evidenced.

Hydrolysis of nitriles using an immobilized nitrilase: applications to the synthesis of methionine hydroxy analogue derivatives.

Mild and selective hydrolysis of a large range of nitriles leading to carboxylic acids was achieved under neutral conditions by an immobilized and genetically modified enzyme preparation from Alcaligenes faecalis ATCC8750. This immobilized nitrilase has been shown to be an effective catalyst for the stereoselective hydrolysis of mandelonitrile 1a to R-(-)-mandelic acid 1c. This method is particularly useful for the production of hydroxy analogues of methionine derivatives 2c-4c that could have an interest in cattle feeding and for the transformation of compounds containing other acid- or base-sensitive groups 3a-10a. A series of aliphatic dinitriles 11a-15a was hydrolyzed to the corresponding cyano acids. The suitability of the immobilized catalyst as a robust and versatile biocatalyst is discussed, and models to account for the stereoselectivity of the enzymic hydrolysis have been proposed.