Pulp mill sludge-derived carbon activated with an alternative source of chemicals and its application in wastewater treatment - An approach for byproducts valorization.

The purpose of this study was to investigate pulp mill by-products valorization through activated carbon (AC) production and its application in wastewater treatment. Bio-sludge is a known promising precursor for AC production. The mill's chemical recovery stage generates an effluent (electrostatic precipitator ash leachate - EPAL) with high levels of potassium and sodium, which motivate studies regarding its viability as a chemical source for carbon activation. Bio-sludge and EPAL are problematic by-products and this research line would allow their return to the productive chain, as an adsorbent for the wastewater treatment. Two carbonization heating rates (3.5, 15 °C/min), three activation agents (NaOH, KOH, EPAL) and two activator:bio-sludge ratios (1:1, 2:1) were used for AC production. The best ACs in terms of surface area were those produced at 3.5 °C/min, with KOH or EPAL in 2:1 proportion. ACs produced under these conditions and commercial activated carbon (CAC) were used in adsorption tests with industrial wastewater. For color removal, KOH-activated carbon presented the greatest efficiency (80.45 %), followed by CAC (76.74 %) and EPAL-activated carbon (70.13 %). For COD removal, EPAL-activated carbon presented greater efficiency (53.49 %), followed by CAC (40.84 %) and KOH-activated carbon (36.86 %). Freundlich's model best described the experimental adsorption data. The KOH results were expected to be satisfactory, since KOH is proven to be effective for carbon activation. The EPAL-activated carbon results were remarkable, especially for COD removal, showing that EPAL can be used as an activator and that the by-products have potential for valorization according to the circular economy principles.

Thermal drying of industrial sludge using forced aeration.

This study investigated an industrial biosludge drying system using hot gases from a coal furnace, seeking to increase the solids content of the biosludge above 50% (w.b.), considered suitable for combustion in biomass boilers. Biosludge was collected from a paper mill activated sludge plant. Biosludge mixtures with eucalyptus chips and eucalyptus bark in two different proportions (15% and 25%) were placed into a drying chamber. Hot gases generated by the furnace, with a flowrate of 0.64 ± 0.02 m3 s-1 at 100 ± 20°C, were applied to the piles through a blowing system. The results demonstrated that the 75% biosludge/25% eucalyptus bark mixture achieved the best drying ratio, increasing the total solids content from 31% to 72%, over a 5-h drying period. Nevertheless, all other treatments involving the addition of a bulking agent achieved solids content above 50%, confirming the positive effect of adding dried material to the sludge. These results indicate a potential use of hot gases that are currently available and released into the atmosphere by paper mills.