ABSTRACT
This work aims to compare physicochemical properties and catalytic performance of potassium supported on zeolite NaX and NaY (K/NaX and K/NaY, respectively) prepared by ultrasound-assisted impregnation from potassium acetate buffer precursor. Calcination converts the potassium precursor to carbonate, which occupies the zeolite cavities and disperses on the external surface. Both calcined samples show a decrease in zeolite phases, BET surface areas, and pore volumes. With the smaller changes, K/NaX is more stable than K/NaY. Moreover, K/NaX has higher basicity than K/NaY and is more active in the decomposition of 2-methylbut-3-yn-2-ol (MBOH), producing dominant products from basic sites. Both K/NaX and K/NaY are active in the transesterification of palm oil, producing more than 94% of the biodiesel yields in the first run. However, the yields drop in the second run because of the leaching of potassium species into glycerol and biodiesel products. The spent K/NaX has a similar phase to the fresh one, whereas the spent K/NaY shows more structure collapse. With better structural stability, less potassium leaching, and less decline in biodiesel yields in the second run, K/NaX is a better catalyst than K/NaY.
ABSTRACT
The application of catalytically coated metallic foams in catalytic processes has a high potential for exothermic catalytic reactions such as CO2 methanation or Fischer-Tropsch synthesis due to good heat conductivity, improved turbulent flow properties and high catalyst efficiencies. But the preparation of homogenous catalyst coats without pore blocking is challenging with conventional wash coating techniques. Here, we report on a stable and additive free colloidal CoAlOOH suspension (sol) for the preparation of catalytically active Co/Al2O3 xerogel catalysts and coatings. Powders with 18wt% Co3O4 prepared from this additive free synthesis route show a catalytic activity in Fischer-Tropsch synthesis and CO2 methanation which is similar to a catalyst prepared by incipient wetness impregnation (IWI) after activating the material under flowing hydrogen at 430°C. Yet, the xerogel catalyst exhibits a much higher thermal stability as compared to the IWI catalyst, as demonstrated in catalytic tests after different heat agings between 430°C and 580°C. It was also found that the addition of polyethylene glycol (PEG) to the sol influences the catalytic properties of the formed xerogels negatively. Only non-reducible cobalt spinels were formed from a CoAlOOH sol with 20wt% PEG. Metallic foams with pores sizes between 450 and 1200µm were coated with the additive free CoAlOOH sol, which resulted in homogenous xerogel layers. First catalytic tests of the coated metal foams (1200µm) showed good performance in CO2 methanation.
