Giant Functional Properties in Porous Electroceramics through Additive Manufacturing of Capillary Suspensions.

Dedicated hierarchical structuring of functional ceramics can be used to shift the limits of functionality. This work presents the manufacturing of highly open porous, hierarchically structured barium titanate ceramics with 3-3 connectivity via direct ink writing of capillary suspension-type inks. The pore size of the printed struts (∼1 µm) is combined with a printed mesostructure (∼100 µm). The self-organized particle network, driven by strong capillary forces in the ternary solid/fluid/fluid ink, results in a high strut porosity, and the distinct flow properties of the ink allow for printing high strut size to pore size ratios, resulting in total porosities >60%. These unique and highly porous additive manufactured log-pile structures with closed bottom and top layers enable tailored dielectric and electromechanical coupling, resulting in an energy harvesting figure of merit FOM33 more than four times higher than any documented data for barium titanate. This clearly demonstrates that combining additive manufacturing of capillary suspensions in combination with appropriate sintering allows for creation of complex architected 3D structures with unprecedented properties. This opens up opportunities in a broad variety of applications, including electromechanical energy harvesting, electrode materials for batteries or fuel cells, thermoelectrics, or bone tissue engineering with piezoelectrically stimulated cell growth.

Thermoelectric Properties of Ca3Co2-xMnxO6 (x = 0.05, 0.2, 0.5, 0.75, and 1).

High-temperature instability of the Ca3Co4-yO9+δ and CaMnO3-δ direct p-n junction causing the formation of Ca3Co2-xMnxO6 has motivated the investigation of the thermoelectric performance of this intermediate phase. Here, the thermoelectric properties comprising Seebeck coefficient, electrical conductivity, and thermal conductivity of Ca3Co2-xMnxO6 with x = 0.05, 0.2, 0.5, 0.75, and 1 are reported. Powders of the materials were synthesized by the solid-state method, followed by conventional sintering. The material Ca3CoMnO6 (x = 1) demonstrated a large positive Seebeck coefficient of 668 µV/K at 900 °C, but very low electrical conductivity. Materials with compositions with x < 1 had lower Seebeck coefficients and higher electrical conductivity, consistent with small polaron hopping with an activation energy for mobility of 44 ± 6 kJ/mol and where both the concentration and mobility of hole charge carriers were proportional to 1-x. The conductivity reached about 11 S·cm-1 at 900 °C for x = 0.05. The material Ca3Co1.8Mn0.2O6 (x = 0.2) yielded a maximum zT of 0.021 at 900 °C. While this value in itself is not high, the thermodynamic stability and self-assembly of Ca3Co2-xMnxO6 layers between Ca3Co4-yO9+δ and CaMnO3-δ open for new geometries and designs of oxide-based thermoelectric generators.