ABSTRACT
In the present work, the development of geopolymeric materials with Na or K based on industrial kaolin samples, with variable kaolinite content and alkaline silicates, is studied. XRF, XRD, FTIR and SEM-EDS have been used as characterization techniques. Three ceramic kaolin samples, two from Algeria and one from Charente (France), have been considered. In particular, chemical and mineralogical characterization revealed elements distinct of Si and Al, and the content of pure kaolinite and secondary minerals. Metakaolinite was obtained by grinding and sieving raw kaolin at 80 µm and then by thermal activation at 750 °C for 1 h. This metakaolinite has been used as a base raw material to obtain geopolymers, using for this purpose different formulations of alkaline silicates with NaOH or KOH and variable Si/K molar ratios. The formation of geopolymeric materials by hydroxylation and polycondensation characterized with different Si/Al molar ratios, depending on the original metakaolinite content, has been demonstrated. Sodium carbonates have been detected by XRD and FTIR, and confirmed by SEM-EDS, in two of these geopolymer materials being products of NaOH carbonation.
ABSTRACT
Calcium phosphate (CaP) with several chemical compositions and morphologies was prepared by precipitation using aqueous solutions of L-Glutamic acid (H2G) and calcium hydroxide, both mixed together with an aqueous solution (0.15 M) of phosphoric acid. Plate-shaped dicalcium phosphate dihydrate (brushite) particles were obtained and identified at a lower concentration of the solution of the reactants. The Ca/P ratio deduced by EDS was ~1, as expected. The nanoscale dimension of carbonate apatite and amorphous calcium phosphate, with variable Ca/P ratios, were revealed by X-ray diffraction (XRD) and scanning electron microscopy and energy dispersive X-ray spectroscopy analysis (SEM-EDS). They were characterized in medium and high concentrations of calcium hydroxide (0.15 M and 0.20 M). The equilibria involved in all the reactions in aqueous solution were determined. The thermodynamic calculations showed a decrease in the amount of chelate complexes with an increase in pH, being the opposite of [CaPO4-] and [CaHG+]. This fluctuation showed an evident influence on the morphology and polymorphism of CaP particles obtained under the present experimental conditions, with potential use as a biomaterial.
ABSTRACT
The cement manufacturing industry is one of the main greenhouse gas emission producers and also consumes a large quantity of raw materials. It is essential to reduce these emissions in order to comply with the Paris Agreement and the principles of the circular economy. The objective of this research was to develop different types of cement clinker blends using industrial waste and innovative design to produce low-energy cement. Several types of waste have been studied as alternative raw materials. Their main characteristics have been analyzed via X-ray fluorescence (XRF), X-ray diffraction (XRD), Attenuated total reflectance Fourier trans-form infrared spectroscopy (ATR-FTIR), thermal analysis (TG-DTG-DSC) and scanning electron microscopy and energy dispersive X-ray spectroscopy analysis (SEM-EDS). The results obtained from the experimental work carried out in this research focused on the study of crude blends for low-energy cement created from industrial waste. The effect of the addition of different industrial waste types, as a substitution for raw materials, in the production of low-energy cement with high dicalcium silicate content has been investigated. Thus, the dosage design has been performed using modified Bogue equations and quality indexes (LSF, AM, and SM). The calculations of both the modified Bogue equations and quality indexes necessitate knowledge of the weight percentages of CaO, SiO2, Al2O3, and Fe2O3, determined via XRF. In this theoretical design of the different blends, it has been established that a dicalcium silicate ratio of 60-65 wt % and an LSF of 78-83% as the limit are values common to all of them. The calculation basis for the crude blends has been based on calcined materials. Therefore, the chemical composition was established, following this premise. Thus, it was possible to develop cement clinker blends with compositions of 50 wt % and 100 wt % using industrial wastes. This research has shown that the clinkerization process is one of the main options for the valorization of waste and its consideration for inclusion as a raw material within the circularity of the cement industry's production process. Thus, waste is used as a raw material for the production of a more useful substance, taking into account the fundamental principles of the circular economy.
