Optimization and Analysis of Surface Roughness, Flank Wear and 5 Different Sensorial Data via Tool Condition Monitoring System in Turning of AISI 5140.

Optimization of tool life is required to tune the machining parameters and achieve the desired surface roughness of the machined components in a wide range of engineering applications. There are many machining input variables which can influence surface roughness and tool life during any machining process, such as cutting speed, feed rate and depth of cut. These parameters can be optimized to reduce surface roughness and increase tool life. The present study investigates the optimization of five different sensorial criteria, additional to tool wear (VB) and surface roughness (Ra), via the Tool Condition Monitoring System (TCMS) for the first time in the open literature. Based on the Taguchi L9 orthogonal design principle, the basic machining parameters cutting speed (vc), feed rate (f) and depth of cut (ap) were adopted for the turning of AISI 5140 steel. For this purpose, an optimization approach was used implementing five different sensors, namely dynamometer, vibration, AE (Acoustic Emission), temperature and motor current sensors, to a lathe. In this context, VB, Ra and sensorial data were evaluated to observe the effects of machining parameters. After that, an RSM (Response Surface Methodology)-based optimization approach was applied to the measured variables. Cutting force (97.8%) represented the most reliable sensor data, followed by the AE (95.7%), temperature (92.9%), vibration (81.3%) and current (74.6%) sensors, respectively. RSM provided the optimum cutting conditions (at vc = 150 m/min, f = 0.09 mm/rev, ap = 1 mm) to obtain the best results for VB, Ra and the sensorial data, with a high success rate (82.5%).

Biomechanical evaluation of hybrid fixation method of sagittal split ramus osteotomy in mandibular advancement.

PURPOSE: In this study, eight different fixation methods applied after sagittal split ramus osteotomy (SSRO) were compared experimentally. MATERIALS AND METHODS: SSRO was performed to 48 sheep hemimandibles in eight groups of 6 each. Group A- a four hole standard miniplate; Group B- a four hole standard miniplate and one bicortical screw; Group C-a four hole locking plate; Group D-a four hole locking plate and one bicortical screw; Group E-a six hole straight miniplate; Group F-a six hole straight miniplate and one bicortical screw; Group G- a sliding plate, which was specifically designed for SSRO; Group H- sliding plate and one bicortical screw. RESULTS: In terms of measured values of displacement, the highest degrees of displacement were observed in decreasing order in Groups G, C, A, and E. The least displacement values were detected in Groups H, F, D and B with values being very close to each other. For linear force applied up to 70N, 3 mm or higher displacement values were not seen in any fixation system. CONCLUSION: According to the results of study, all systems are suitable for clinic usage. However, intermaxillary fixation or functional elastics may be needed for sliding plate systems during the healing period of hard tissue.

Evaluation of strain values of critical anatomic regions for two different pterygomaxillary approaches in Le Fort I osteotomy: An experimental study

BACKGROUND: The purpose of this experimental study was to measure stresses both on the pterygoid plates and the skull base following two different pterygomaxillary approaches in Le Fort I osteotomy. MATERIAL AND METHODS: The prepared skull models were randomly divided into 2 groups of 7. In the first group (A), the pterygomaxillary area was left intact. In the second group (B), pterygomaxillary separation was performed with a fine bur. The stresses were measured by using strain gauges. These strain gauges were attached to 6 different anatomical sites. The skull models were mounted on a servo-hydraulic testing unit. Each model was then subjected to a continuous linear tension until a plastic deformation was seen. RESULTS: The statistical analyses showed that there were no significant differences (p > .05) between the 2 groups regarding the strain values. Moreover, no statistical differences (p >.05) were found between the two groups in terms of maximum applied forces. CONCLUSIONS: Considering the clinical conditions, the present study shows that when Le Fort I osteotomy performed without pterygomaxillary separation, there is no significant stress on the skull base during the downfracture. Moreover, it is considered that there is no need for an excessive force applied to perform downfracture in Le Fort osteotomies without pterygomaxillary separation

Biomechanical evaluation of different fixation systems after Le Fort I osteotomy in polyurethane models of unilateral clefts.

We compared the stability of three different titanium plate-and-screw fixation systems after Le Fort I osteotomy in polyurethane models of unilateral clefts. Thirty-six models were divided into 3 groups. In the first group, we adapted standard Plates 1mm thick with 2.0mm screws and placed them bilaterally on the zygomatic buttress and the piriform rim. In the second group, we did the same and added Plates 0.6mm thick with 1.6mm screws between the standard 2mm miniplates on both sides. In the last group, we placed Plates 1.4mm thick with 2.0mm screws bilaterally on the maxillary zygomatic buttress and piriform rim. Each group was tested in the inferosuperior (IS) and anteroposterior (AP) directions with a servo-hydraulic testing unit. In the IS direction, displacement values were not significantly different up to 80N, but between 80 and 210N, those in the 2×1.4mm group were better. In the AP direction, displacement values were not significantly different up to 40N, but between 40 and 180N, they were better in the standard with 1.6×0.6mm group and the 2×1.4mm group. When normal biting forces (90 - 260N) in the postoperative period are considered, the greatest resistance to occlusal loads was seen in the 2×1.4mm group. In the others, the biomechanical properties were better in the AP direction.

Distracted mandible does not reach the same strength as normal mandible in rabbits.

OBJECTIVE: The aim of this study was to determine the resistance and fracture strength values of the bone with the use of biomechanical tests in different consolidation periods of mandibular distraction osteogenesis. STUDY DESIGN: In this study, 21 mature male New Zeland rabbits were used. After distraction, rabbits were separated into 3 groups to experience 4, 8, and 12 weeks' consolidation periods. Nonoperated hemimandibles of 6 rabbits were used as a control group. After 5 days' latency period, 0.5-mm distraction was applied twice a day, i.e., 1 mm/d lengthening. After the 5-mm lengthening application, we left the animals for 1, 2, or 3 months of consolidation period. Bending stress and strength values of the bone at fracture point were measured with the use of a 3-point bending test. RESULTS: There were significant differences between the control and 3 study groups regarding bending stress and strength values. In addition, each study group was significantly different from each other. CONCLUSIONS: Bending stress and fracture strength of the bone may not reach that of normal bone after completion of 3 months' consolidation. It should be considered to keep in place extraoral appliances or comfortable intraoral distractors for a long period.

Comparison of stability of 2.0 mm standard and 2.0 mm locking miniplate/screws for the fixation of sagittal split ramus osteotomy on sheep mandibles.

Ten unembalmed adult sheep mandibles were used. The mandibles were sectioned in the midline, followed by sagittal split ramus osteotomies to obtain 20 hemimandibles. Each distal segment was advanced 5mm on each hemimandible. Ten of the specimens were fixed with 4-hole extended 2.0 mm titanium miniplates and screws and the other 10 were fixed with 4-hole extended 2.0 mm locking miniplates/screws. Each fixed specimen was mounted on a servo-hydraulic testing unit with the fixation device, and was tested to a range of forces of 0-140 N. The displacement values (mm) under 20, 60, 120, and 140 N were compared with the help of the Mann-Whitney U-test, and there were no significant differences between them at any force tested. Locking miniplate/screws and standard miniplate/screws showed similar displacement values at the range of forces tested.

Immediate mechanical stability of sagittal split ramus osteotomy fixed with resorbable compared with titanium bicortical screws in mandibles of sheep.

Ten fresh mandibles from adult sheep were stripped of all soft tissues and sectioned in the midline. We did sagittal split osteotomies and 5 mm advancement on all the 20 hemimandibles. Ten hemimandibles were fixed with three 2.0 mm x 13 mm titanium bicortical screws, and the other 10 were fixed with three 2.0 mm x 13 mm poly-l-lactic acid/polyglycolic acid (PLLA/PGA) bicortical screws in an inverted L pattern. All the hemimandibles were then mounted in a servohydraulic testing unit and tested to permanent deformation. Maximum forces that the mandibles resisted before breaking, maximum displacements, and the displacement values under 20, 60, 120, and 150 N were compared using the Mann-Whitney U-test. There were no significant differences in stability between the bones fixed with titanium and those fixed with resorbable screws.

Comparison of stability of absorbable and titanium plate and screw fixation for sagittal split ramus osteotomy.

Six unembalmed adult sheep mandibles were stripped of all soft tissues and sectioned at the midline. Each side had a sagittal split ramus osteotomy (SSRO) and was advanced 5 mm. Six of the hemimandibles were fixed with four-hole extended titanium miniplates and titanium screws, and the other six were fixed with four-hole extended absorbable plates and absorbable screws. All specimens were mounted in a servohydraulic testing unit, and a range of forces (0-140 N) was applied. Displacement of each proximal segment was recorded at 10 N increments from 0 to 140 N. Values for the two groups were compared using the Mann-Whitney U-test, and significant differences in displacement were seen only at loads between 10 and 50 N. The results indicate that when absorbable miniplates are used intermaxillary fixation may be necessary to stabilise the bony fragments in the early postoperative period.