Carbonation Resistance of Ternary Portland Cements Made with Silica Fume and Limestone.

Ternary blended cements, made with silica fume and limestone, provide significant benefits such as improved compressive strength, chloride penetration resistance, sulfates attack, etc. Furthermore, they could be considered low-carbon cements, and they contribute to reducing the depletion of natural resources in reference to water usage, fossil fuel consumption, and mining. Limestone (10%, 15%, and 20%) with different fineness and coarse silica fume (3%, 5%, and 7%) was used to produce ternary cements. The average size of coarse silica fume used was 238 µm. For the first time, the carbonation resistance of ternary Portland cements made with silica fume and limestone has been assessed. The carbonation resistance was assessed by natural carbonation testing. The presence of coarse silica fume and limestone in the blended cement led to pore refinement of the cement-based materials by the filling effect and the C-S-H gel formation. Accordingly, the carbonation resistance of these new ternary cements was less poor than expected for blended cements.

An Evaluation of the Radioactive Content of Ashes Obtained from the Use of Fuels from Recycled Materials by Co-Processing in the Cement Industry.

The co-processing of different wastes as fuels in the manufacture of cement clinker not only meets the objectives of a circular economy but also contributes to the reduction in CO2 emissions in the manufacture of Portland cement. However, waste used as alternative fuels, such as sludge or organic-rich residues, may contain naturally occurring radionuclides that can be concentrated during the combustion process. In this study, the presence of natural radionuclides (radioactive series of uranium, thorium, and 40K) and anthropogenic radionuclides (137Cs) in these wastes has been investigated by gamma spectrometry. Possible relationships between the radioactive content and the obtained chemical composition, determined by X-ray fluorescence, have also been studied by applying a principal component analysis (PCA). The results showed that the wastes with the highest radioactive content were sewage sludge with activity concentrations of 238U and 210Pb of 321 ± 38 Bq kg-1 and 110 ± 14 Bq kg-1, respectively. A correlation between radioactive content and Fe2O3 concentration was also observed. The annual effective dose rates to workers for the ashes estimated from the ash content ranged from 0.0033 mSv to 0.092 mSv and therefore do not pose a risk to workers as they are lower than the 1 mSv per year limit for the general public (DIRECTIVE 2013/59/EURATOM).

Carbon Dioxide Uptake Estimation for Spanish Cement-Based Materials.

The Intergovernmental Panel on Climate Change (IPCC), which is the United Nations body for assessing the science related to climate change, has recently recognized the natural carbonation process as a way of carbon offsetting with mortar and concrete. Accordingly, this activity could be recognized as a carbon removal process for which certification should be granted. The aim of the certification of carbon removal is to promote the development of adequate and efficient new carbon removal processes. Therefore, the main objective of this study is to provide reliable results on carbon dioxide uptake by cement-based materials in Spain. Yearly, greenhouse gas emissions are reported to the United Nations Framework Convention on Climate Change (UNFCCC) by each country, and the natural carbonation should be added up to the carbon accounting. Therefore, natural carbonation should be included in the IPCC Guidelines for National Greenhouse Gas Inventories, and such accounting information should be made available promptly to the national regulatory authorities. This paper provides the results of carbon dioxide uptake by Spanish cement-based materials from 1990 to 2020 by using an easy method of estimating the net carbon dioxide emissions (simplified method) considering the carbon dioxide released by the calcination during clinker production (process emissions). The outcome of this study reveals that there was 93,556,000 tons of carbon dioxide uptake by the mortar and concrete manufactured in Spain from 1990 to 2020.

Ignimbrites Related to Neogene Volcanism in the Southeast of the Iberian Peninsula: An Experimental Study to Establish Their Pozzolanic Character.

The speed at which climate change is happening is leading to a demand for new pozzolanic materials that improve the quality of cements and, at the same time, limit the emission of greenhouse gases into the atmosphere. The main objective of this work is the detailed characterization of an ignimbrite sample (IGNS) to demonstrate its effectiveness as a natural pozzolan. To meet this objective, a series of tests were carried out. In the first stage, mineral and chemical analyses were performed, such as petrographic analysis by thin section (TSP), X-ray diffraction (XRD), oriented aggregate (OA), scanning electron microscopy (SEM) and X-ray fluorescence (XRF). In the second stage, the following technical tests were carried out: chemical quality analysis (QCA), pozzolanicity test (PT) and mechanical compressive strength (MS) at 7, 28 and 90 days, using mortar specimens with ignimbrite/cement formulation (IGNS/PC): 10, 25 and 40% to establish the pozzolanic nature of the ignimbrite. The results of the mineral and chemical analyses showed that the sample has a complex mineralogical constitution, consisting of biotite mica, potassium feldspar, plagioclase, smectite (montmorillonite), quartz, volcanic glass, iron, titanium and manganese oxides, chlorite and chlorapatite. On the other hand, the technological tests revealed the pozzolanic nature of the sample, as well as visible increases in the mechanical compressive strengths in the three proportions, the most effective being IGNS/PC:10% and IGNS/PC:25% at 7, 28 and 90 days of setting. The results obtained could be applied in the formulation of new pozzolanic cements with ignimbrite as a natural pozzolanic aggregate.

Chloride Diffusion in Concrete Made with Coal Fly Ash Ternary and Ground Granulated Blast-Furnace Slag Portland Cements.

Ternary Portland cement usage with a high amount of cement constituents different from clinker can afford great climate change advantages by lowering the Portland cement clinker content in the final product. This will contribute to cutting greenhouse gas emissions to close to zero by 2050. Such ternary Portland cements can be composed of different amounts of ground granulated blast-furnace slag (GBFS), coal fly ash (CFA), and clinker (K). Cements made with GGBFS, or CFA boast pozzolanic characteristics. Therefore, they would improve both the concrete compressive strength at later ages and durability. The 28- and 90-days mechanical strength test, non-steady state chloride migration test, described in NT BUILD 492, and natural chloride diffusion test (NT BUILD 443) were performed in concrete. Ternary cements made with GBFS and/or CFA presented better chloride diffusion resistance than concrete made with plain Portland cements. Furthermore, the development of compressive strength was delayed. The service life study was developed for concretes made with ternary cements with regard to the chloride penetration case.

Radiological Characteristics of Carbonated Portland Cement Mortars Made with GGBFS.

The objective of this study is to assess whether the carbonation process can modify the physicochemical characteristics of the natural radionuclides of the three natural radioactive series, together with 40K. Three mortar specimens with different percentages of ground granulated blast-furnace slag (GGBFS), cured under water for 1, 3, 7, 14, or 28 days, were subjected to a natural carbonation process. Activity concentrations for the solid and ground mortars were determined by gamma spectrometry and by radiochemical separation of isotopic uranium. The novelty of this paper relies principally on the study we have carried out, for the first time, of the radiological characteristics of carbonated Portland cement mortars. It was found that the chemical properties of the 3 mortar specimens were not affected by the carbonation process, with particular attention placed on uranium (238U, 235U, and 234U), the activity concentrations of which were equivalent to the 226Ra results and ranged from 5.5 ± 1.6 Bq kg-1 to 21.4 ± 1.2 Bq kg-1 for the 238U. The average activity concentrations for the 3 types of mortars were lower than 20.1 Bq kg-1, 14.5 Bq kg-1, and 120.2 Bq kg-1 for the 226Ra, 232Th (212Pb), and 40K, respectively. Annual effective dose rates were equivalent to the natural background of 0.024 mSv. In addition, it was observed that the variation rate for the 222Rn emanation was due primarily to the Portland cement hydration and not due to the pore size redistribution as a consequence of the carbonation process. This research will provide new insights into the potential radiological risk from carbonated cement-based materials. Moreover, the assessment that is presented in this study will convey valuable information for future research that will explore the activity concentration of building materials containing NORM materials.

Mechanical Performance of Portland Cement, Coarse Silica Fume, and Limestone (PC-SF-LS) Ternary Portland Cements.

Ternary Portland cements composed of coarse silica fume (SF), limestone (LS), and Portland cement (PC) can afford some environmental advantages by reducing the clinker content in Portland cements. These cements will help to reduce the clinker factor target from 0.78 to 0.60 by 2050 with the aim to be climate neutral. Silica fume (SF) possesses pozzolanic properties that enhance mechanical strength and durability. By contrast, limestone powder has three main outcomes, i.e., filler, dilution, and chemical effects. The first reduces porosity and refines the microstructure of mortars and concretes. The second decreases the amount of hydration products and increases the porosity; the third one promotes the appearance of carboaluminates and reduces porosity. This paper covers the mechanical properties of Portland cement-limestone-coarse silica fume ternary cements, and its synergetic mechanism. Compressive and flexural strength of mortar at 2, 7, 14 and 28 days was performed. Coarse silica fume has a minor contribution on the nucleation effect compared to ground limestone at early ages. The nucleation and filler effects, at early ages, are less pronounced in coarse and very fine limestone powder. The highest compressive strength at 28 days is reached with the lowest content of coarse silica fume (3%). Mortar mixes made with a high level of limestone presented a delay in the compressive strength development.

Performance of Ground Granulated Blast-Furnace Slag and Coal Fly Ash Ternary Portland Cements Exposed to Natural Carbonation.

Ternary Portland cements are new cementitious materials that contain different amounts of cement replacements. Ternary Portland cements composed of granulated blast-furnace slag (GBFS), coal fly ash (CFA), and clinker (K) can afford some environmental advantages by lowering the Portland cement clinker use. Accordingly, this is an opportunity to reduce carbon dioxide emissions and achieve net-zero carbon emissions by 2050. Furthermore, GBFS and CFA possess pozzolanic properties and enhance the mechanical strength and durability at later ages. Compressive strength and natural carbonation tests were performed in mortar and concrete. Cement-based materials made with GBFS and/or CFA presented a delay in the compressive strength development. In addition, they exhibited lower carbonation resistance than that of mortar and concrete made with plain Portland cements. Concrete reinforcement remains passive in common conditions; however, it could be corroded if the concrete pore solution pH drops due to the carbonation process. Service life estimation was performed for the ternary cements regarding the carbonation process. This information can be useful to material and civil engineers in designing concretes made with these ternary cements.

Durability of Blended Cements Made with Reactive Aggregates.

Alkali-silica reaction (ASR) is a swelling reaction that occurs in concrete structures over time between the reactive amorphous siliceous aggregate particles and the hydroxyl ions of the hardened concrete pore solution. The aim of this paper is to assess the effect of pozzolanic Portland cements on the alkali-silica reaction (ASR) evaluated from two different points of view: (i) alkali-silica reaction (ASR) abatement and (ii) climatic change mitigation by clinker reduction, i.e., by depleting its emissions. Open porosity, SEM microscopy, compressive strength and ASR-expansion measurements were performed in mortars made with silica fume, siliceous coal fly ash, natural pozzolan and blast-furnace slag. The main contributions are as follows: (i) the higher the content of reactive silica in the pozzolanic material, the greater the ASR inhibition level; (ii) silica fume and coal fly ash are the best Portland cement constituents for ASR mitigation.

Reduced Carbonation, Sulfate and Chloride Ingress Due to the Substitution of Cement by 10% Non-Precalcined Bentonite.

The Portland cement industry is presently deemed to account for around 7.4% of the carbon dioxide emitted annually worldwide. Clinker production is being reduced worldwide in response to the need to drastically lower greenhouse gas emissions. The trend began in the nineteen seventies with the advent of mineral additions to replace clinker. Blast furnace slag and fly ash, industrial by-products that were being stockpiled in waste heaps at the time, have not commonly been included in cements. Supply of these additions is no longer guaranteed, however, due to restrained activity in the source industries for the same reasons as in clinker production. The search is consequently on for other additions that may lower pollutant gas emissions without altering cement performance. In this study, bentonite, a very common clay, was used as such an addition directly, with no need for precalcination, a still novel approach that has been scantly explored to date for reinforced structural concrete with structural applications. The results of the mechanical strength and chemical resistance (to sulfates, carbonation and chlorides) tests conducted are promising. The carbonation findings proved to be of particular interest, for that is the area where cement with mineral additions tends to be least effective. In the bentonite-bearing material analysed here, however, carbonation resistance was found to be as low as or lower than that observed in plain Portland cement.

Chloride Induced Reinforcement Corrosion in Mortars Containing Coal Bottom Ash and Coal Fly Ash.

Coal bottom ash is normally used as aggregate in mortars and concretes. When it is ground, its characteristics are modified. Therefore, the assessment of its long-term durability must be realized in depth. In this sense, an accelerated chloride ingress test has been performed on reinforced mortars made of Portland cement with different amounts of coal bottom ash (CBA) and/or coal fly ash (CFA). Corrosion potential and corrosion rate were continuously monitored. Cement replacement with bottom and fly ash had beneficial long-term effects regarding chloride penetration resistance. Concerning corrosion performance, by far the most dominant influencing parameter was the ash content. Chloride diffusion coefficient in natural test conditions decreased from 23 × 10-12 m2/s in cements without coal ashes to 4.5 × 10-12 m2/s in cements with 35% by weight of coal ashes. Moreover, the time to steel corrosion initiation went from 102 h to about 500 h, respectively. Therefore, this work presents experimental evidence that confirms the positive effect of both types of coal ashes (CBA and CFA) with regard to the concrete steel corrosion.

Expression of a catalytically inactive form of diacylglycerol kinase alpha induces sustained signaling through RasGRP.

Regulating the generation and clearance of lipid second messengers, such as diacylglycerol (DAG), is critical for the correct propagation of intracellular signaling pathways. DAGK type alpha acts as a negative modulator of the DAG levels generated during T cell activation, which is initiated by triggering of the endogenous T cell receptor (TCR), as well as by stimulation of an ectopically expressed human muscarinic type 1 receptor. Here we show that stimulation of either of these receptors causes rapid, transient membrane translocation of the recently discovered Ras guanyl nucleotide release protein (RasGRP), followed by activation of mitogen-activated protein kinase (MAPK). When cells expressing a catalytically inactive form of DAGKalpha were analyzed, however, similar agonist stimulation resulted in sustained signaling through RasGRP and MAPK. Biochemical analysis showed that expression of kinase-dead diacylglycerol kinase a (DGKalpha) led to a greater, more sustained, DAG accumulation following receptor stimulation. These results suggest that, in T cells, agonist-stimulated DAG generation is the key factor controlling activation of the Ras/MAPK signaling pathway through membrane translocation of RasGRP. Moreover, we demonstrate that through the modulation of the intracellular level of agonist-stimulated DAG, DGKalpha alters Ras activation and downstream signaling dramatically, a process of utmost importance for sound immunological function.