ABSTRACT
The ability to monitor the viscosity of lubricating oils within metallic products is of interest to many industries, these being the automotive, aerospace and food industries to name a few. Acoustic mismatch at the metallic-liquid interface restricts ultrasonic signal transmission and so limits applicability and sensitivity of the technique. In this work, we propose the use of a continuously repeated chirp (CRC) shear wave to amplify the measurable acoustic response to liquid viscosity. The technique enables multiple reflections to superimpose inside the component and form a quasi-static standing wave whose amplitude spectrum depends on the condition at the solid-liquid boundary. Bare element shear ultrasonic transducers of 5â¯MHz resonant frequency were bonded to the lower surface of an aluminium plate in a pitch-catch arrangement to measure liquid in contact with the upper surface. Transducers were pulsed using a continuously repeated frequency sweep, from 0.5 to 9.5â¯MHz over 10â¯ms. The amplitude spectrum of the resulting standing wave was observed for a series of standard viscosity oils, which served as a calibration procedure, from which the standing wave reflection coefficient (S), was obtained. Measurements of 17 blended oils ranging in viscosity from 1080 to 6.7â¯mPaâ¯s were made. The technique was also evaluated with the addition of a polyimide matching layer (ML) between the metallic and liquid interface. Ultrasonic viscosity measurement values were then compared to measurements made using a conventional laboratory viscometer. The CRC method was found to significantly improve the sensitivity of viscosity measurement at a metal-liquid interface when compared to a single frequency burst with the benefit of low cost signal generation and acquisition hardware requirements. The CRC method is also capable of instant rapid response measurements as the signal responds in real time without the need to wait for a returning pulse.
ABSTRACT
In-situ measurement of viscosity advances the field of rheology, and aides the development of sensing systems for condition and performance monitoring of lubricated mechanisms. Many lubricated mechanisms, such as journal bearings or seals, are characterised by three-layer interfaces; an oil separating two solid (usually metallic) bodies. The viscoelastic study of the lubricating oil in layered systems is possible in-situ by means of ultrasonic reflection (Schirru et al. (2015)). General solutions exist for the reflection of longitudinal plane waves from multi-layered solid-fluid systems. Similar solutions can be applied to plane shear waves. The use of a quarter-wavelength intermediate matching layer improves the sensitivity of the ultrasonic measurement and overcomes problems of acoustic mismatch. This opens the possibility of using reflectance methods to measure engineering (metal-oil) bearing applications that are acoustically mismatched. In this paper, a rigorous mathematical model for wave propagation in a three-layer system is solved for the reflection coefficient modulus and validated using a quarter wavelength ultrasonic viscometer. The model was tested against experimental data for two Newtonian reference fluids, water and hexadecane, and for one non-Newtonian reference fluid, squalene plus polyisoprene (SQLâ¯+â¯PIP), measured ultrasonically at frequencies between 5 and 15â¯MHz. The results are in agreement with the expected viscosity values for the reference fluids. Further, the viscosity measurement is not limited to the resonance frequency, but it is performed over a broad band frequency range. This is important to improve measurement confidence and accurate spectroscopy measurement for the determination of viscoelastic properties.
