Upcycling of polyurethane waste by mechanochemistry: synthesis of N-doped porous carbon materials for supercapacitor applications.

We developed an upcycling process of polyurethane obtaining porous nitrogen-doped carbon materials that were applied in supercapacitor electrodes. In detail, a mechanochemical solvent-free one-pot synthesis is used and combined with a thermal treatment. Polyurethane is an ideal precursor already containing nitrogen in its backbone, yielding nitrogen-doped porous carbon materials with N content values of 1-8 wt %, high specific surface area values of up to 2150 m2·g-1 (at a N content of 1.6 wt %) and large pore volume values of up to 0.9 cm3·g-1. The materials were tested as electrodes for supercapacitors in aqueous 1 M Li2SO4 electrolyte (100 F·g-1), organic 1 M TEA-BF4 (ACN, 83 F·g-1) and EMIM-BF4 (70 F·g-1).

Nitrogen-Doped Biomass-Derived Carbon Formed by Mechanochemical Synthesis for Lithium-Sulfur Batteries.

Nitrogen-doped carbons were synthesized by a solvent-free mechanochemically induced one-pot synthesis by using renewable biomass waste. Three solid materials are used: sawdust as a carbon source, urea and/or melamine as a nitrogen source, and potassium carbonate as an activation agent. The resulting nitrogen-doped porous carbons offer a very high specific surface area of up to 3000 m2 g-1 and a large pore volume up to 2 cm3 g-1 . Also, a high nitrogen content of 4 wt % (urea only) up to 12 wt % (melamine only) is generated, depending on the nitrogen and carbon sources. The mechanochemical reaction and the impact of different wood components on the porosity and surface functionalities are investigated by nitrogen physisorption and high-resolution X-ray photoelectron spectroscopy (XPS). These N-doped carbons are highly suitable as cathode materials for Li-S batteries, showing high initial discharge capacities of up to 1300 mAh gsulfur -1 (95 % coulombic efficiency) and >75 % capacity retention within the first 50 cycles at low electrolyte volume.

Solvent-Free Mechanochemical Synthesis of Nitrogen-Doped Nanoporous Carbon for Electrochemical Energy Storage.

Nitrogen-doped nanoporous carbons were synthesized by a solvent-free mechanochemically induced one-pot synthesis. This facile approach involves the mechanochemical treatment and carbonization of three solid materials: potassium carbonate, urea, and lignin, which is a waste product from pulp industry. The resulting nitrogen-doped porous carbons offer a very high specific surface area up to 3000 m2 g-1 and large pore volume up to 2 cm3 g-1 . The mechanochemical reaction and the impact of activation and functionalization are investigated by nitrogen and water physisorption and high-resolution X-ray photoelectron spectroscopy (XPS). Our N-doped carbons are highly suitable for electrochemical energy storage as supercapacitor electrodes, showing high specific capacitances in aqueous 1 m Li2 SO4 electrolyte (177 F g-1 ), organic 1 m tetraethylammonium tetrafluoroborate in acetonitrile (147 F g-1 ), and an ionic liquid (1-ethyl-3-methylimidazolium tetrafluoroborate; 192 F g-1 ). This new mechanochemical pathway synergistically combines attractive energy-storage ratings with a scalable, time-efficient, cost-effective, and environmentally favorable synthesis.