Controlling block copolymer one-dimensional self-assembly in polymeric matrices.

The synthesis of one-dimensional (1D) nanostructures in polymeric matrices has become the focus of much research, as the presence of these highly anisotropic domains determines the transport behaviour and mechanical properties of the resulting nanostructured polymers. In this work, 1D PEO nanocrystals were synthesized in situ from polystyrene-b-polyethylene oxide (PS-b-PEO) self-assembly in a polystyrene matrix. For this, three different block copolymers (BCP) were employed: L-BCP (PS = 32 000 Da and PEO = 11 000 Da), M-BCP, (PS = 59 000 Da and PEO = 31 000 Da), and H-BCP, (PS = 102 000 Da and PEO = 34 000 Da). The formation of 1D nanocrystals starts with the reaction-induced microphase separation of BCP during styrene photopolymerization at room temperature. Then, as matrix polymerizes, the primary crystalline micelles aggregate via epitaxial crystallization by end-to-end coupling. The morphology of the resulting nanocrystals was highly dependent on the BCP employed. While L-BCP self-assembles into 1D ribbon-like nanocrystals, M-BCP macro-phase separates and, H-BCP self-assembles into short disk-like nanocrystals. This dissimilar behavior was mainly associated to the length of the stabilizing corona block. In the case of H-BCP, it was found that 1D self-assembly occurred when the conditions for core thickening were given, that is, when a non-reactive period was introduced in the cure cycle. During such a period, core thickening clears the lateral surface of the nanocrystals, allowing end-to-end coupling. The driving force for crystallization was also modified. An increase in undercooling resulted in an elevated nucleation rate and accelerated crystal growth. This led to a narrower size distribution of shorter 1D nanocrystals. This knowledge will enable the synthesis of customized 1D nanocrystals in a thermoplastic matrix, through the precise selection of the BCP formulation and curing conditions.

Long PEO-based nanoribbons generated in a polystyrene matrix through reaction-induced microphase separation followed by a fast crystallization process.

A dispersion of elongated nanostructures with a high aspect ratio in polymer matrices has been reported to provide a material with valuable properties such as mechanical strength, barrier effect and shape memory, among others. In this study, we show the procedure to achieve a distribution of elongated crystalline nanodomains in a PS matrix employing the self-assembly of amphiphilic block copolymers (BCP). The selected BCP was polystyrene-block-polyethylene oxide (PS-b-PEO). It was dissolved at 10 wt% in a styrene (St) monomer and the blend was slowly photopolymerized over four days at room temperature, until the reaction was arrested by vitrification. This blend was initially homogeneous and nanostructuration took place in an early stage of the polymerization as a result of the microphase separation (MS) of PEO blocks. Due to its high tendency to crystallize, demixed PEO blocks crystallized almost concomitantly with MS triggering the growing of the nanostructures. Thus, the time window between the onset of crystallization and the vitrification of the matrix was almost four days, allowing all micelles to have the opportunity to couple to a growing nanostructure. As a result, a population of nanoribbons with average lengths surpassing 10 µm dispersed in a PS matrix was obtained. It was demonstrated that these ribbon-like nanostructures are preserved as long as the heating temperature is located below the Tg of the matrix. If the material is heated above this temperature, softening of the matrix allows the breakup of the molten PEO nanoribbons due to Plateau-Rayleigh instability.

Effect of Light Intensity on the Aggregation Behavior of Primary Particles during In Situ Photochemical Synthesis of Gold/Polymer Nanocomposites.

Metal/polymer nanocomposites have attracted much attention in recent years due to their exceptional properties and wide range of potential applications. A key challenge to obtain these materials is to stabilize the metal nanoparticles in the matrix, avoiding uncontrolled aggregation processes driven by the high surface free energy of nanosized particles. Here, we investigate the aggregation mechanism of primary particles in gold-epoxy nanocomposites prepared via light-assisted in situ synthesis, under different irradiation conditions. The growth and aggregation of gold nanoparticles were monitored in situ by time-resolved small-angle X-ray scattering experiments, whereas spectroscopic measurements were performed to interpret how matrix polymerization influences the aggregation process. It was found that light intensity has a greater influence on the reduction rate than on the polymerization rate. Under irradiation, gold nanostructures evolve through five time-defined stages: nuclei-mass fractals-surface fractals-spherical nanoparticles-aggregates. If the maximum in the polymerization rate is reached before the aggregation step, individual primary nanoparticles will be preserved in the polymer matrix due to diffusional constraints imposed by the reaction medium. Because the light intensity has a different influence on the reduction rate than on the polymerization rate, this parameter can be used as a versatile tool to avoid aggregation of gold nanoparticles into the polymer matrix.

Core-crystalline nanoribbons of controlled length via diffusion-limited colloid aggregation.

It has been previously reported that poly(ethylene) (PE)-based block copolymers self-assemble in certain thermosetting matrices to form a dispersion of one-dimensional (1D) nanoribbons. Such materials exhibit exceptional properties that originate from the high aspect ratio of the elongated nano-objects. However, the ability to prepare 1D assemblies with well-controlled dimensions is limited and represents a key challenge. Here, we demonstrate that the length of ribbon-like nanostructures can be precisely controlled by regulating the mobility of the matrix during crystallization of the core-forming PE block. The selected system to prove this concept was a poly(ethylene-block-ethylene oxide) (PE-b-PEO) block copolymer in an epoxy monomer based on diglycidyl ether of bisphenol A (DGEBA). The system was activated with a dual thermal- and photo-curing system, which allowed us to initiate the epoxy polymerization at 120 °C until a certain degree of conversion, stop the reaction by cooling to induce crystallization and micellar elongation, and then continue the polymerization at room temperature by visible-light irradiation. In this way, crystallization of PE blocks took place in a matrix whose mobility was regulated by the degree of conversion reached at 120 °C. The mechanism of micellar elongation was conceptualized as a diffusion-limited colloid aggregation process which was induced by crystallization of PE cores. This assertion was supported by the evidence obtained from in situ small-angle X-ray scattering (SAXS), in combination with differential scanning calorimetry (DSC) and transmission electron microscopy (TEM).

Mechanism of Particle Formation in Silver/Epoxy Nanocomposites Obtained through a Visible-Light-Assisted in Situ Synthesis.

A detailed understanding of the processes taking place during the in situ synthesis of metal/polymer nanocomposites is crucial to manipulate the shape and size of nanoparticles (NPs) with a high level of control. In this paper, we report an in-depth time-resolved analysis of the particle formation process in silver/epoxy nanocomposites obtained through a visible-light-assisted in situ synthesis. The selected epoxy monomer was based on diglycidyl ether of bisphenol A, which undergoes relatively slow cationic ring-opening polymerization. This feature allowed us to access a full description of the formation process of silver NPs before this was arrested by the curing of the epoxy matrix. In situ time-resolved small-angle X-ray scattering investigation was carried out to follow the evolution of the number and size of the silver NPs as a function of irradiation time, whereas rheological experiments combined with near-infrared and ultraviolet-visible spectroscopies were performed to interpret how changes in the rheological properties of the matrix affect the nucleation and growth of particles. The analysis of the obtained results allowed us to propose consistent mechanisms for the formation of metal/polymer nanocomposites obtained by light-assisted one-pot synthesis. Finally, the effect of a thermal postcuring treatment of the epoxy matrix on the particle size in the nanocomposite was investigated.

Epoxy-Based Organogels for Thermally Reversible Light Scattering Films and Form-Stable Phase Change Materials.

Alkyl chains of ß-hydroxyesters synthesized by the capping of terminal epoxy groups of diglycidylether of bisphenol A (DGEBA) with palmitic (C16), stearic (C18), or behenic (C22) fatty acids self-assemble forming a crystalline phase. Above a particular concentration solutions of these esters in a variety of solvents led to supramolecular (physical) gels below the crystallization temperature of alkyl chains. A form-stable phase change material (FS-PCM) was obtained by blending the ester derived from behenic acid with eicosane. A blend containing 20 wt % ester was stable as a gel up to 53 °C and exhibited a heat storage capacity of 161 J/g, absorbed during the melting of eicosane at 37 °C. Thermally reversible light scattering (TRLS) films were obtained by visible-light photopolymerization of poly(ethylene glycol) dimethacrylate-ester blends (50 wt %) in the gel state at room temperature. The reaction was very fast and not inhibited by oxygen. TRLS films consisted of a cross-linked methacrylic network interpenetrated by the supramolecular network formed by the esters. Above the melting temperature of crystallites formed by alkyl chains, the film was transparent due to the matching between refractive indices of the methacrylic network and the amorphous ester. Below the crystallization temperature, the film was opaque because of light dispersion produced by the organic crystallites uniformly dispersed in the material. Of high significance for application was the fact that the contrast ratio did not depend on heating and cooling rates.

Influence of ethylene glycol and propylene glycol on polymer diffusion in poly(butyl acrylate-co-methyl methacrylate) latex films.

We describe fluorescence resonance energy transfer (FRET) experiments carried out to examine the effect of ethylene glycol and propylene glycol on the early stages of polymer diffusion in poly(butyl acrylate-co-methyl methacrylate) latex films. In our approach, we temporarily arrest the drying process of a wet latex film by sealing the film in a previously cooled airtight sample chamber. This arrests propagation of the drying front and suppresses polymer diffusion during the measurements. We then measure donor fluorescence decays from 0.5 mm diameter spots at various locations on the film. From our analysis, we obtain information about the earliest stages of polymer diffusion as the film is still drying. We also investigate the effect of these glycols on polymer diffusion at longer aging times on predried latex films. Ethylene glycol and propylene glycol retard polymer diffusion at early times immediately after the passing of the drying front but enhance the rate of polymer diffusion at later aging times. This behavior is described quantitatively in terms of free-volume theory and the partitioning of the glycols between the aqueous and polymer phases in the film.

Photopolymerization of N,N-dimethylaminobenzyl alcohol as amine co-initiator for light-cured dental resins.

OBJECTIVE: The present study was carried out in order to assess the suitability of N,N-dimethylaminobenzyl alcohol (DMOH) as co-initiator of camphorquinone (CQ) and 1-phenyl-1,2-propanedione (PPD) in light-cured dental resins. METHODS: DMOH was synthesized and used as co-initiator for the photopolymerization of a model resin based on {2,2-bis[4-(2-hydroxy-3-methacryloxyprop-1-oxy)phenyl]propane} (Bis-GMA)/triethylene glycol dimethacrylate (TEGDMA). Experimental formulations containing CQ or PPD in combination with DMOH at different concentrations were studied. The photopolymerization was carried out by means of a commercial light-emitting diode (LED) curing unit. The evolution of double bonds consumption versus irradiation time was followed by near-infrared spectroscopy (NIR). The photon absorption efficiency (PAE) of the photopolymerization process was calculated from the spectral distribution of the LED unit and the molar absorption coefficient distributions of PPD and CQ. RESULTS: DMOH is an efficient photoreducer of CQ and PPD resulting in higher polymerization rate and higher double bond conversion compared with dimethylaminoethylmethacrylate. The PAE for PPD was higher than that for CQ. However, the polymerization initiated by PPD progressed at a lower rate and exhibited lower values of final conversion compared with the resins containing CQ. This observation indicates that the lower polymerization rate of the PPD/amine system should be explained in terms of the mechanism of generating primary radicals by PPD, which is less efficient compared with CQ. SIGNIFICANCE: The DMOH/benzoyl peroxide redox system, has recently been proposed as a more biocompatible accelerator for the polymerization of bone cements based on poly(methyl methacrylate), because cytotoxity tests have demonstrated that DMOH possesses better biocompatibility properties compared with traditional tertiary amines. The results obtained in the present study reveal the suitability of the CQ/DMOH initiator system for the polymerization of light-cured dental composites.

Effect of different photoinitiator systems on conversion profiles of a model unfilled light-cured resin.

OBJECTIVE: The aim of this study was to compare the efficiency of different camphorquinone (CQ)/amine photo-initiating systems for the photopolymerization of a model dental resin based in Bis-GMA/TEGDMA. METHODS: The monomer conversion versus exposure time was measured in resins containing different types and concentrations of photoinitiators and subjected to different irradiation procedures. The conversion profiles during photopolymerization were investigated using near-infrared spectroscopy (NIR). CQ was used in combination with dimethylaminoethylmethacrylate (DMAEMA), ethyl-4-dimethylaminobenzoate (EDMAB), 4-(N,N-dimethylamino)phenethyl alcohol (DMPOH), and N,N-3,5-tetramethylaniline (TMA) at different concentrations. RESULTS: From the conversion profiles, the approximate order of the accelerating ability of the respective amines were EDMAB approximately DMPOH>TMA>DMAEMA. The conversion profiles of all resins were sensitive to the illumination period. For a given exposure time, samples cured by sequential illumination resulted in lower conversion than samples cured by continuous irradiation. These results were attributed to a combination of both photo and thermal effects. NIR demonstrated to be a convenient method to follow the evolution of the monomer conversion during the photopolymerization of dental resins and, consequently, it is of great utility as a method for determining the relative efficacy of different photoinitiator. SIGNIFICANCE: The DMPOH/benzoyl peroxide redox system, has been recently proposed as a more biocompatible accelerator for the polymerization of acrylic resins. The results obtained in the present study reveal the potential usefulness of the DMPOH amine in light-cured dental composites.

Properties of acrylic bone cements formulated with Bis-GMA.

Experimental cement formulations were prepared by replacing part of the methylmethacrylate (MMA) liquid phase of a conventional surgical cement with an equivalent weight of 2,2-bis [4(2-hydroxy-3-methacryloxypropoxy) phenyl] propane (Bis-GMA), which is the reaction product of diglycidyl ether of bisphenol A and methacrylic acid. It was found that up to 50 wt % of the MMA could be replaced by Bis-GMA without reductions in flow characteristics of the precured polymers. Cements containing 20, 30, 40, and 50 wt % of Bis-GMA in the liquid component were prepared. Over this range of Bis-GMA wt %, it was found that, relative to the unmodified cement, the volumetric shrinkage (DV), the peak temperature reached during the polymerization reaction (Tp), and the flexural strength (obtained in three-point bend tests) were each significantly reduced, the flexural modulus (obtained in three-point bend tests) increased significantly, the compressive strength increased slightly, while there were no significant effects on any of the other properties determined, namely, degree of conversion of the monomer during the polymerization reaction and the glass transition temperature. The drops in D(V) and Tp indicate that cements whose liquid monomers are modified using Bis-GMA hold promise for use in anchoring total joint replacements. The increase in the crosslinking density with increasing amount of Bis-GMA renders the polymer matrix more brittle. This feature was considered responsible for the reduced flexural strength.