ABSTRACT
The novel use of aqueous suspensions of cellulose nanofibrils (CNF) as an adhesive/binder in lignocellulosic-based composite manufacture requires the removal of a considerable amount of water from the furnish during processing, necessitating thorough understanding of the dewatering behavior referred to as "contact dewatering". The dewatering behavior of a wood-CNF particulate system (wet furnish) was studied through pressure filtration tests, centrifugation, and characterization of hard-to-remove (HR) water, i.e. moisture content in the wet furnish at the transition between constant rate part and the falling rate part of evaporative change in mass from an isothermal thermogravimetric analysis (TGA). The effect of wood particle size thereby particle specific surface area on the dewatering performance of wet furnish was investigated. Permeability coefficients of wet furnish during pressure filtration experiments were also determined based on Darcy's law for volumetric flow through a porous medium. Results revealed that specific particle surface area has a significant effect on the dewatering of wet furnish where dewatering rate significantly increased at higher specific particle surface area levels. While the permeability of the systems decreased over time in almost all cases, the most significant portion of dewatering occurred at very early stages of dewatering (less than 200 seconds) leading to a considerable increase in instantaneous dewatering when CNF particles come in contact with wood particles.
ABSTRACT
Wood-based cellulose nanomaterials (CNs) (specifically, cellulose nanofibrils (CNFs) and cellulose nanocrystals (CNCs)) are environmentally sourced low-impact materials with remarkable thermal, mechanical, and physical properties. This uniqueness makes them great candidates for creating nanocomposite materials with a wide range of attributes. Investigating the morphological, thermal, and nanomechanical properties of CNs becomes crucial to intelligent development of novel composite materials. An atomic force microscope equipped with a nanoindenter was used to investigate the compression modulus of CNFs and CNCs using two analytical approaches (denoted as Oliver Pharr (OP) and Fused Silica (FS)). The CNC modulus values (ECNC-FS = 21.1 GPa, ECNC-OP = 28.7 GPa) were statistically larger than those obtained from CNFs (ECNF-FS = 12.4 GPa, ECNF-OP = 15.1 GPa). Additionally, the FS analytical approach provided statistically significant lower estimates. Thermal stability of CNFs and CNCs was investigated using thermogravimetric analysis. Significant differences were found between CNF and CNC onset temperatures (OnsetCNC = 228.2 °C, OnsetCNF = 279.9 °C), decomposition temperatures (DTGACNC = 247.9 °C, DTGACNF = 331.4 °C), and residues (ResidueCNC = 34.4%, ResidueCNF = 22.8%). This research enriches the information on thermal stability and nanomechanical performance of cellulose nanomaterials, and provides increased knowledge on understanding the effect of CNs as a matrix or reinforce in composites.
ABSTRACT
The oriented strand board (OSB) biorefinery is an emerging technology that could improve the building, transportation, and chemical sectors' environmental profiles. By adding a hot water extraction stage to conventional OSB panel manufacturing, hemicellulose polysaccharides can be extracted from wood strands and converted to renewably sourced ethanol and acetic acid. Replacing fossil-based gasoline and acetic acid has the potential to reduce greenhouse gas (GHG) emissions, among other possible impacts. At the same time, hemicellulose extraction could improve the environmental profile of OSB panels by reducing the level of volatile organic compounds (VOCs) emitted during manufacturing. In this study, the life cycle significance of such GHG, VOC, and other emission reductions was investigated. A process model was developed based on a mix of laboratory and industrial-level mass and energy flow data. Using these data a life cycle assessment (LCA) model was built. Sensitive process parameters were identified and used to develop a target production scenario for the OSB biorefinery. The findings suggest that the OSB biorefinery's deployment could substantially improve human and ecosystem health via reduction of select VOCs compared to conventionally produced OSB, gasoline, and acetic acid. Technological advancements are needed, however, to achieve desirable GHG reductions.
