Hybrid leaching of tantalum and other valuable metals from tantalum capacitor waste.

We propose a novel integrated model for the recovery of tantalum from tantalum-rich waste using a combination of hydrometallurgical and bio-metallurgical processes. To this end, leaching experiments with heterotrophs (Pseudomonas putida, Bacillus subtilis and Penicillium simplicissimum) were carried out. The heterotrophic fungal strain leached manganese with an efficiency of 98%; however, no tantalum was detected in the leachate. An unidentified species did mobilise 16% tantalum in 28 days in an experiment with non-sterile tantalum capacitor scrap. Attempts to cultivate isolate and identify these species failed. The results of a range of leaching trials resulted in an effective strategy for Ta recovery. A bulk sample of homogenised Ta capacitor scrap was first subjected to microbial leaching using Penicillium simplicissimum, which solubilised manganese and base metals. The residue was subjected to the second leach using 4 M HNO3. This effectively solubilised silver and other impurities. The residue collected after the second leach was pure tantalum in concentrated form. The hybrid model produced derives from observations from previous independent studies and shows that we can effectively recover tantalum along with silver and manganese in an efficient and environmentally friendly manner from tantalum capacitor scrap.

Chemical and Microbial Leaching of Valuable Metals from PCBs and Tantalum Capacitors of Spent Mobile Phones.

We compared chemical and microbial leaching for multi-metal extraction from printed circuit boards (PCBs) and tantalum capacitor scrap. A mixed consortium of acidophiles and heterotrophic fungal strains were used in the experiments and compared to chemical leaching using specific acids (sulfuric, citric and oxalic acids). Under optimum conditions, 100% extraction efficiency of Cu, and nearly 85% of Zn, Fe, Al and Ni were achieved from PCB and tantalum capacitor scrap samples using sulfuric acid. The mixed consortium of acidophiles successfully mobilized, Ni and Cu (99% and 96%, respectively) while Fe, Zn, Al and Mn reached an extraction yield of 89, 77, 70 and 43%, respectively, from the PCB samples. For the tantalum capacitor samples, acidophiles mobilized 92% Cu, 88% Ni, 78% Fe, 77% Al, 70% Zn and 57% Mn. Metal mobilization from PCBs and tantalum capacitor scrap by A. niger filtrate showed efficient solubilization of Cu, Fe, Al, Mn, Ni, Pb and Zn at an efficiency of 52, 29, 75, 5, 61, 21 and 35% from PCB samples and 61, 25, 69, 23, 68, 15 and 45% from tantalum capacitor samples, respectively. Microbial leaching proved viable as a method to extract base metals but was less specific for tantalum and precious metals in electronic waste. The implications of these results for further processing of waste electronic and electrical equipment (WEEE) are considered in potential hybrid treatment strategies.