Effect of milk flow-rate switch-point settings on milking duration and udder health throughout lactation.

The objective of this study was to quantify the effects of different milk flow-rate switch-point settings on milking duration, somatic cell count (SCC), strip milk, teat condition, and milk yield in a grass-based system in a long-term experiment. Much work has already been conducted providing strong support for significant reduction in milking duration without effects on yield through increasing the flow-rate switch-point at which vacuum to the milking cluster ceases and the cluster is removed from the cow by means of a retracting cord. However, in practice many farms have not adopted this labor-saving technology on the basis that it may increase milk SCC. Recent research on commercial Irish dairy herds identified the contagious mastitis-causing pathogen Staphylococcus. aureus as the most prevalent pathogen detected. Staph. aureus could have a cyclical shedding pattern which would inhibit detection at certain time points. Therefore, to reliably assess the effect of milk flow-rate switch-points on SCC, a long-term study was required, consisting of multiple observations on cow-level SCC. The present study filled this gap in knowledge by informing on any effect that ceasing milking at different flow rates may have on milking duration and SCC levels, particularly with regard to spring calving grass-based systems. Four treatments, consisting of milk flow-rate switch-points increasing from 0.2 kg/min to 0.8 kg/min in steps of 0.2 kg/min, were deployed for 31 wk to cows at the Teagasc Research Centre at Moorepark, Ireland. The effect of treatment on daily milking duration was significant. The milking duration for a milk flow-rate switch-point of 0.8 kg/min was 95 s (14%) shorter than for 0.2 kg/min. We did not find a significant effect of increasing the milk flow-rate switch-point from 0.2 to 0.8 kg/min on milk yield or SCC in this long-term study. We did find a significant effect of week of experiment on milk SCC, whereby the SCC of the cows on the experiment increased similarly among treatment groups as lactation progressed. A significant reduction in dead time (time from cluster attachment to reach a milk flow rate of 0.2 kg/min) was also noted as the milk flow-rate switch-point increased. On average, reductions in dead time contributed 12% to the overall reductions in milking duration. Similarly, reductions in low flow time (time from a flow rate of 0.2 kg/min to cluster detachment at the end of milking) contributed 26% to the overall reductions in milking duration. Reductions in dead time and low flow time played a greater role in reducing p.m. milking duration rather than a.m. milking duration due to the milking interval practiced on the research farm.

Effect of milk flow rate switch-point settings on cow comfort and milking duration.

Automatic cluster removers (ACR) operate by ceasing vacuum to the cluster and detaching the milking unit from the udder by means of a retracting cord once the milk flow has decreased to a predefined level (i.e., the milk flow rate switch-point). There is a large body of literature on this topic indicating that increasing the flow rate switch-point (e.g., from 0.2 kg/min to 0.8 kg/min at the udder level) is effective in reducing milking duration while having little effect on milk yield or milk somatic cell count (SCC). However, despite these findings many farms still use a switch-point of 0.2 kg/min because it is believed that emptying the udder completely at each milking is a prerequisite for good dairy cow management, especially in relation to maintaining a low milk SCC. However, there may be additional undocumented benefits in terms of cow comfort to increasing the milk flow rate switch-point, because the low milk flow period at the end of milking is a high-risk time for inducing teat-barrel congestion. The objective of this study was to quantify the effect of 4 milk flow rate switch-point settings on cow comfort, milking duration, and milk yield. In this study, we applied 4 treatments consisting of different milk flow rate switch-points to cows in a crossover design in a spring calving grass based dairy herd in Ireland. The treatments were (1) MFR0.2, where the cluster was removed at a milk flow rate of 0.2 kg/min; (2) MFR0.4, where the cluster was removed at 0.4 kg/min; (3) MFR0.6, where the cluster was removed at 0.6 kg/min, and (4) MFR0.8, where the cluster was removed at 0.8 kg/min. Milking parameters were recorded by the parlor software and leg movements (i.e., kicks or steps) during milking were recorded with an accelerometer. These data were used as a proxy for cow comfort during milking. The results of this study showed significant differences in cow comfort across treatments, as indicated by cow stepping during milking, for a.m. milkings, but these differences were not detected for p.m. milkings, possibly because a.m. milkings were longer than p.m. milkings due to a 16:8 h milking interval on the research farm. Differences tended to distinguish the 2 lower-flow switch-point settings with greater leg movement against the 2 higher-flow switch-point settings with less leg movement during milking. The effect of treatment (milk flow rate switch-point) on daily milking duration was significant. The milk duration for MFR0.8 was 89 s (14%) shorter than MFR0.2. There was no significant effect of treatment on SCC in this study.

Effect of mechanical premilking stimulation on milking duration in late lactation.

This study documents the effect of mechanical prestimulation on the milking duration of pasture-based cows in late lactation to better harness increased capacity of automation in the milk harvesting process. Premilking stimulation, provided via manual or mechanical means, has been shown to promote the milk letdown reflex and assist in achieving quick, comfortable, and complete milk removal from the udder. The literature is lacking knowledge on the effect of mechanical premilking stimulation on milking duration, especially in late lactation and in pasture-based systems, and many pasture-based farms do not practice a full premilking routine because of a lack of labor availability. The current study addresses this gap in knowledge. In this study, we tested 2 treatments: (1) the No Stim treatment used normal farm milking settings with no premilking preparation and (2) the Stim treatment used 60 s of mechanical premilking stimulation, with a rate of 120 cycles per minute and a pulsator ratio of 30:70 on cluster attachment. Once the 60 s of stimulation had elapsed, normal milking settings resumed for the remainder of the milking. Sixty cows were enrolled in the study, which ran for 20 d. The effect of treatment on a.m. milking duration was significant, a.m. milking duration for Stim was 12 s shorter than that of No Stim. The effect of treatment on p.m. milk duration was not significant. Treatment had no effect on a.m./p.m. milk yields, average milk flowrates or peak milk flowrates. Significant differences emerged between treatments on a.m. and p.m. dead time (time from cluster attachment to reach a milk flowrate of 0.2 kg/min). The a.m. and p.m. dead times were 6 s shorter for Stim compared with No Stim. The time taken to achieve peak milk flowrate (time to peak) at morning milking was 7 s shorter for Stim compared with No Stim, and treatment yielded no significant effects on time to peak at p.m. milkings. Treatment also had no significant effect on log10 somatic cell count. Although the percentage of congested teat-ends and teat-barrels was numerically lower for Stim versus No Stim, no statistical differences were detected across these measures. Based on the results of the study, we found merit in applying 60 s of mechanical pre-stimulation at a.m. milking from a milking duration perspective. However, the strategy was not as successful for the p.m. milking. Analysis of the milk flowrate profiles recorded during the study suggest potential utility in employing different machine settings for various milkings based on anticipated yield and level of udder fill.

Simulation model of quarter milk flowrates to estimate quarter and cow milking duration and automated milking system's box duration.

The aims of this research were (1) to develop a model to simulate a herd of cows and quarter milk flowrates for a milking and derive quarter and udder milking durations and box duration (i.e., the time a cow spends inside the robot) for a group of cows milked with an automatic milking system (AMS); (2) to validate the simulation by comparing the model outcomes with empirical data from a commercial AMS dairy farm; and (3) to apply teatcup removal settings to the simulation to predict their effect on quarter and cow milking duration and box duration in an AMS. For model development, a data set from an AMS farm with 32 robots milking over 1,500 cows was used to fit the parameters to the variables days in milk, parity, and milking interval, which were subsequently used to create a herd of cows. A second data set from 2019 from an AMS farm with 1 robot milking 60 cows that contained quarter milk flowrates (at 2-s intervals) was used to extract the parameters necessary to simulate quarter milk flowrates for a milking. We simulated a herd of cows, and each was assigned a parity, days in milk, milking interval, and milk production rate. We also simulated milk flowrates every 1 s for each quarter of each cow. We estimated quarter milking duration as the total time that flowrate was greater than 0.1 kg/min after a minimum of 1 min of milk flow. We incorporated a randomly sampled attachment time for each quarter and calculated cow milking duration as the time from the first quarter attached to the last quarter detached. We included a randomly sampled preparation time which, added to cow milking duration, represented box duration. For simulation application, we tested the effect of quarter teatcup removal settings on quarter and cow milking duration. The settings were based on absolute flowrate (0.2, 0.4, and 0.6 kg/min) or a percentage of the quarter's 30-s rolling average milk flowrate (20, 30, and 50%). We simulated over 84,000 quarter milkings and found that quarter milking duration (average 212 s) had a mean absolute percent error (MAPE) of 7.5% when compared with actual data. Simulated cow milking duration (average 415 s) had a MAPE of 8%, and box duration (average 510 s) had a MAPE of 12%. From simulation application, we determined that quarter milking duration and box duration were reduced by 19% (209 vs. 170 s) and 6.5% (512 vs. 479 s), respectively, when increasing the teatcup removal flowrate from 0.2 to 0.6 kg/min. Quarter milking duration and box duration were 7% (259 vs. 241 s) and 3% (590 vs. 573 s) longer respectively by using a teatcup removal setting of 20% of the quarter's rolling average milk flowrate, compared with 30%. Both results agree with previous research. This simulation model is useful for predicting quarter and cow milking and box duration in a group of cows and to analyze the effect of milking management practices on milking efficiency.

Effects of simulated quarter and udder teat cup removal settings on strip milk and milking duration in dairy cows.

The aim of this study was to estimate the amount of milk left in quarters and udders and the milking duration for a variety of teat cup removal strategies. A combination of empirical data and simulated quarter and udder teat cup removal settings were used to make these estimates. Milking duration is an important factor in both automatic and conventional milking systems because it directly influences milking efficiency and hence can affect farm profitability. Strategies investigated in the literature to reduce milking duration include the application of different milk flow rate switch-points (milk flow rate at which the milking unit or teat cup is removed). Applying these milk flow rate switch-points can affect the amount of milk that is not harvested (strip milk). We are not aware of previous research analyzing strip milk yield and milking duration at the quarter level, across a range of quarter and udder milk flow rate switch-points. Quarter-level average milking duration decreased by 2 min, and strip milk increased 1.3 kg as quarter milk flow rate switch-point was increased from 0.2 kg/min to 1.0 kg/min. Using an end of milking criterion of removal of the teat cup at 50% of the quarter's rolling average milk flow rate resulted in a 0.4-min reduction in milking duration and a 0.08-kg increase in strip milk per quarter, compared with removal of the teat cup at 30% of the quarter's rolling average milk flow rate. Udder-level average milking duration decreased by 1.4 min, and strip milk increased by 0.76 kg (0.19 kg per quarter) as udder milk flow rate switch-point was increased from 0.2 kg/min to 1.0 kg/min. A 0.8-min reduction in cow milking duration and a 0.27-kg increase in strip milk at the udder level (0.08 kg per quarter) resulted when changing udder milk flow rate switch-point from 30% of the udder rolling average to 50% of the udder rolling average milk flow rate. This study provides quantitative estimates of the effect of teat cup milk flow rate switch-points on milking duration and strip milk yield.

Effect of teatcup removal settings on milking efficiency and milk quality in a pasture-based automatic milking system.

In automatic milking systems (AMS), it is important to maximize the amount of milk harvested per day to increase profitability. One strategy to achieve this goal is to reduce the time it takes to milk each cow. Several studies in conventional milking systems have shown that milking time can be reduced by increasing the milk flow rate at which the teatcup is removed. One study analyzed the effect of increasing the milk flow switch point on milking time in a confinement AMS. No research has been conducted on teatcup removal settings in pasture-based automatic milking systems. Furthermore, not all AMS remove the teatcups based on absolute milk flow rate (kg/min); hence, it is important to study alternative strategies. The aim of this experiment was to measure the effect of 3 novel teatcup removal strategies on box time (time in the AMS), milking time, somatic cell count (SCC), and milk production rate of cows milked in a pasture-based automatic milking system. Each teatcup removal strategy in this study was applied for a period of 1 wk to 1 of 3 groups of cows and then switched to the following group until cows had transitioned through all treatments. The teatcup removal strategies consisted of removing the teatcup when the quarter flow rate fell below 20% of the quarter rolling average milk flow rate (TRS20), when quarter milk flow rate was below 30% of the rolling average milk flow rate (TRS30), and when quarter milk flow rate dropped below 50% of the rolling average milk flow rate (TRS50). A limit prevented teatcup removal if the calculated milk flow rate for teatcup removal was above 0.5 kg/min. This limit was in place for all treatments; however, it only affected the TRS50 treatment. The TRS30 strategy had 9-s shorter milking time and 11-s shorter box time than the TRS20 removal strategy. The TRS50 strategy had 8-s shorter milking time and 9-s shorter box time than the TRS20 teatcup removal strategy. There was no significant difference in milking time or box time between the TRS30 and TRS50 teatcup removal strategies, probably due to the large variability in milk flow rate at teatcup removal. The TRS20 and TRS30 strategies did not differ in SCC or milk production rate. The 0.5 kg/min limit, which affected roughly 25% of milkings in the TRS50 treatment, may have distorted the effect that this setting had on milk time, box time, milk production rate, or SCC. The difference in box time for the TRS30 and TRS50 strategies could allow for more than 3 extra milkings per day.