Scaling behavior of particle breakage in granular flows inside rotating drums.

We perform systematic particle dynamics simulations of granular flows composed of breakable particles in a 2D rotating drum to investigate the evolution of the mean particle size and specific surface as a function of system parameters such as drum size, rotation speed, filling degree, and particle shape and size. The specific surface increases at a nearly constant rate up to a point where particle breakage begins to slow down. The rates of particle breakage for all values of system parameters are found to collapse on a master curve when the times are scaled by the characteristic time defined in the linear regime. We determine the characteristic time as a function of all system parameters, and we show that the rate of particle breakage can be expressed as a linear function of a general scaling parameter that incorporates all our system parameters. This scaling behavior provides a general framework for the upscaling of drum grinding process from laboratory to industrial scale.

Rheology of granular materials composed of crushable particles.

We investigate sheared granular materials composed of crushable particles by means of contact dynamics simulations and the bonded-cell model for particle breakage. Each particle is paved by irregular cells interacting via cohesive forces. In each simulation, the ratio of the internal cohesion of particles to the confining pressure, the relative cohesion, is kept constant and the packing is subjected to biaxial shearing. The particles can break into two or more fragments when the internal cohesive forces are overcome by the action of compressive force chains between particles. The particle size distribution evolves during shear as the particles continue to break. We find that the breakage process is highly inhomogeneous both in the fragment sizes and their locations inside the packing. In particular, a number of large particles never break whereas a large number of particles are fully shattered. As a result, the packing keeps the memory of its initial particle size distribution, whereas a power-law distribution is observed for particles of intermediate size due to consecutive fragmentation events whereby the memory of the initial state is lost. Due to growing polydispersity, dense shear bands are formed inside the packings and the usual dilatant behavior is reduced or cancelled. Hence, the stress-strain curve no longer passes through a peak stress, and a progressive monotonic evolution towards a pseudo-steady state is observed instead. We find that the crushing rate is controlled by the confining pressure. We also show that the shear strength of the packing is well expressed in terms of contact anisotropies and force anisotropies. The force anisotropy increases while the contact orientation anisotropy declines for increasing internal cohesion of the particles. These two effects compensate each other so that the shear strength is nearly independent of the internal cohesion of particles.

Identification of the fragmentation of brittle particles during compaction process by the acoustic emission technique.

Some nuclear fuels are currently manufactured by a powder metallurgy process that consists of three main steps, namely preparation of the powders, powder compaction, and sintering of the compact. An optimum between size, shape and cohesion of the particles of the nuclear fuels must be sought in order to obtain a compact with a sufficient mechanical strength, and to facilitate the release of helium and fission gases during irradiation through pores connected to the outside of the pellet after sintering. Being simple to adapt to nuclear-oriented purposes, the Acoustic Emission (AE) technique is used to control the microstructure of the compact by monitoring the compaction of brittle Uranium Dioxide (UO2) particles of a few hundred micrometers. The objective is to identify in situ the mechanisms that occur during the UO2 compaction, and more specifically the particle fragmentation that is linked to the open porosity of the nuclear matter. Three zones of acoustic activity, strongly related to the applied stress, can be clearly defined from analysis of the continuous signals recorded during the compaction process. They correspond to particle rearrangement and/or fragmentation. The end of the noteworthy fragmentation process is clearly defined as the end of the significant process that increases the compactness of the material. Despite the fact that the wave propagation strongly evolves during the compaction process, the acoustic signature of the fragmentation of a single UO2 particle and a bed of UO2 particles under compaction is well identified. The waveform, with a short rise time and an exponential-like decay of the signal envelope, is the most reliable descriptor. The impact of the particle size and cohesion on the AE activity, and then on the fragmentation domain, is analyzed through the discrete AE signals. The maximum amplitude of the burst signals, as well as the mean stress corresponding to the end of the recorded AE, increase with increasing mean diameter of the particles. Moreover, the maximum burst amplitude increases with increasing particle cohesion.

Effects of shape and size polydispersity on strength properties of granular materials.

By means of extensive contact dynamics simulations, we analyze the combined effects of polydispersity both in particle size and in particle shape, defined as the degree of shape irregularity, on the shear strength and microstructure of sheared granular materials composed of pentagonal particles. We find that the shear strength is independent of the size span, but unexpectedly, it declines with increasing shape polydispersity. At the same time, the solid fraction is an increasing function of both the size span and the shape polydispersity. Hence, the densest and loosest packings have the same shear strength. At the scale of the particles and their contacts, we analyze the connectivity of particles, force transmission, and friction mobilization as well as their anisotropies. We show that stronger forces are carried by larger particles and propped by an increasing number of small particles. The independence of shear strength with regard to size span is shown to be a consequence of contact network self-organization, with the falloff of contact anisotropy compensated by increasing force anisotropy.

Bonded-cell model for particle fracture.

Particle degradation and fracture play an important role in natural granular flows and in many applications of granular materials. We analyze the fracture properties of two-dimensional disklike particles modeled as aggregates of rigid cells bonded along their sides by a cohesive Mohr-Coulomb law and simulated by the contact dynamics method. We show that the compressive strength scales with tensile strength between cells but depends also on the friction coefficient and a parameter describing cell shape distribution. The statistical scatter of compressive strength is well described by the Weibull distribution function with a shape parameter varying from 6 to 10 depending on cell shape distribution. We show that this distribution may be understood in terms of percolating critical intercellular contacts. We propose a random-walk model of critical contacts that leads to particle size dependence of the compressive strength in good agreement with our simulation data.

Effect of size polydispersity versus particle shape in dense granular media.

We present a detailed analysis of the morphology of granular systems composed of frictionless pentagonal particles by varying systematically both the size span and particle shape irregularity, which represent two polydispersity parameters of the system. The microstructure is characterized in terms of various statistical descriptors such as global and local packing fractions, radial distribution functions, coordination number, and fraction of floating particles. We find that the packing fraction increases with the two parameters of polydispersity, but the effect of shape polydispersity for all the investigated structural properties is significant only at low size polydispersity where the positional and/or orientational ordering of the particles prevail. We focus in more detail on the class of side/side contacts, which is the interesting feature of our system as compared to a packing of disks. We show that the proportion of such contacts has weak dependence on the polydispersity parameters. The side- side contacts do not percolate but they define clusters of increasing size as a function of size polydispersity and decreasing size as a function of shape polydispersity. The clusters have anisotropic shapes but with a decreasing aspect ratio as polydispersity increases. This feature is argued to be a consequence of strong force chains (forces above the mean), which are mainly captured by side-side contacts. Finally, the force transmission is intrinsically multiscale, with a mean force increasing linearly with particle size.

Rheology of three-dimensional packings of aggregates: microstructure and effects of nonconvexity.

We use three-dimensional contact dynamics simulations to analyze the rheological properties of granular materials composed of rigid aggregates. The aggregates are made from four overlapping spheres and described by a nonconvexity parameter depending on the relative positions of the spheres. The macroscopic and microstructural properties of several sheared packings are analyzed as a function of the degree of nonconvexity of the aggregates. We find that the internal angle of friction increases with the nonconvexity. In contrast, the packing fraction first increases to a maximum value but declines as the nonconvexity increases further. At a high level of nonconvexity, the packings are looser but show a higher shear strength. At the microscopic scale, the fabric and force anisotropy, as well as the friction mobilization, are enhanced by multiple contacts between aggregates and interlocking, thus revealings the mechanical and geometrical origins of shear strength.

Cohesive granular materials composed of nonconvex particles.

The macroscopic cohesion of granular materials made up of sticky particles depends on the particle shapes. We address this issue by performing contact dynamics simulations of 2D packings of nonconvex aggregates. We find that the macroscopic cohesion is strongly dependent on the strain and stress inhomogeneities developing inside the material. The largest cohesion is obtained for nearly homogeneous deformation at the beginning of unconfined axial compression and it evolves linearly with nonconvexity. Interestingly, the aggregates in a sheared packing tend to form more contacts with fewer neighboring aggregates as the degree of nonconvexity increases. We also find that shearing leads either to an isotropic distribution of tensile contacts or to the same privileged direction as that of compressive contacts.

Angular particle sliding down a transversally vibrated smooth plane.

We present a theoretical, numerical, and experimental study about the sliding motion of an angular particle down a vibrated smooth plane. The model is based on a Coulomb's friction law with a unique friction coefficient. The model is solved numerically and is tested with controlled experiments. Different motion regimes are identified and the particle behavior is governed by two dimensionless parameters. The comparison between experimental and numerical results gives an indirect access to the dynamic friction coefficient.