Accelerated Direct Carbonation of Steel Slag and Cement Kiln Dust: An Industrial Symbiosis Strategy Applied in the Bergamo-Brescia Area.

The carbonation of alkaline industrial wastes is a pressing issue that is aimed at reducing CO2 emissions while promoting a circular economy. In this study, we explored the direct aqueous carbonation of steel slag and cement kiln dust in a newly developed pressurized reactor that operated at 15 bar. The goal was to identify the optimal reaction conditions and the most promising by-products that can be reused in their carbonated form, particularly in the construction industry. We proposed a novel, synergistic strategy for managing industrial waste and reducing the use of virgin raw materials among industries located in Lombardy, Italy, specifically Bergamo-Brescia. Our initial findings are highly promising, with argon oxygen decarburization (AOD) slag and black slag (sample 3) producing the best results (70 g CO2/kg slag and 76 g CO2/kg slag, respectively) compared with the other samples. Cement kiln dust (CKD) yielded 48 g CO2/kg CKD. We showed that the high concentration of CaO in the waste facilitated carbonation, while the presence of Fe compounds in large amounts caused the material to be less soluble in water, affecting the homogeneity of the slurry.

Phosphorous and Silica Recovery from Rice Husk Poultry Litter Ash: A Sustainability Analysis Using a Zero-Waste Approach.

Phosphate rocks are a critical resource for the European Union, and alternative sources to assure the future production of a new generation of fertilizers are to be assessed. In this study, a statistical approach, combined with a sustainability evaluation for the recovery of materials from waste containing phosphorus (P), is presented. This work proposes a strategy to recover P and silica (SiO2) from rice husk poultry litter ash (RHPLA). The design of experiment (DoE) method was applied to maximize the P extraction using hydrochloric acid (HCl), with the aim to minimize the contamination that can occur by leachable heavy metals present in RHPLA, such as zinc (Zn). Two independent variables, the molar concentration of the acid, and the liquid-to-solid ratio (L/S) between the acid and RHPLA, were used in the experimental design to optimize the operating parameters. The statistical analysis showed that a HCl concentration of 0.34 mol/L and an L/S ratio of 50 are the best conditions to recover P with low Zn contamination. Concerning the SiO2, its content in RHPLA is too low to consider the proposed recovery process as advantageous. However, based on our analysis, this process should be sustainable to recover SiO2 when its content in the starting materials is more than 80%.