ABSTRACT
We present a methodology for the shape optimization of flow-focusing devices with the purpose of creating a wide region of homogeneous extensional flow, characterized by a uniform strain-rate along the centerline of the devices. The numerical routines employed include an optimizer, a finite-volume solver, and a mesh generator operating on geometries with the walls parameterized by Bézier curves. The optimizations are carried out for devices with different geometric characteristics (channel aspect ratio and length). The performance of the optimized devices is assessed for varying Reynolds numbers, velocity ratio between streams, and fluid rheology. Brownian dynamics simulations are also performed to evaluate the stretching and relaxation of λ-DNA molecules in the devices. Overall, the optimized flow-focusing devices generate a homogeneous extensional flow over a range of conditions typically found in microfluidics. At high Weissenberg numbers, the extension of λ-DNA molecules in the optimized flow-focusing devices is close to that obtained in an ideal planar extensional flow with an equivalent Hencky strain. The devices presented in this study can be useful in microfluidic applications taking advantage of homogeneous extensional flows and easy control of the Hencky strain and strain-rate.
ABSTRACT
The characterization of the extensional rheology of polymeric solutions is important in several applications and industrial processes. Filament stretching and capillary breakup rheometers have been developed to characterize the extensional properties of polymeric solutions, mostly for high-viscosity fluids. However, for low concentration polymer solutions, the measurements are difficult using available devices, in terms of the minimum viscosity and relaxation times that can be measured accurately. In addition, when the slow retraction method is used, solvent evaporation can affect the measurements for volatile solvents. In this work, a new setup was tested for filament breakup experiments using the slow retraction method, high-speed imaging techniques, and an immiscible oil bath to reduce solvent evaporation and facilitate particle tracking in the thinning filament. Extensional relaxation times above around 100 µs were measured with the device for dilute and semi-dilute polymer solutions. Particle tracking velocimetry was also used to measure the velocity in the filament and the corresponding elongation rate, and to compare with the values obtained from the measured exponential decay of the filament diameter.
