Material properties of ultra-high molecular weight polyethylene: Comparison of tension, compression, nanomechanics and microstructure across clinical formulations.

This is the first study to simultaneously measure material properties in tension, compression, nanoindentation as well as microstructure (crystallinity and lamellar level properties) across a wide variety of clinically relevant ultra-high molecular weight polyethylene (UHMWPE) formulations. Methodologies for the measurement of UHMWPE mechanical properties-namely elastic modulus, yield stress, yield strain, ultimate strength, energetic toughness, Poisson's ratio, hardness and constitutive variables-are evaluated. Engineering stress-strain behavior is compared to true stress-strain behavior for UHMWPE across a range of cross-linking and antioxidant chemistry. The tensile mechanical properties and constitutive behavior of UHMWPE are affected by resin type, antioxidant source and degree of cross-linking. Poisson's ratio is shown to be affected by resin type, antioxidant addition, and cross-linking dosage. Relationships between bulk mechanical properties from different measurement methodologies as well as microstructure are analyzed across all material formulations using Spearman rank correlation coefficients. Modulus and yield strength correlate in both tension and compression. Similarly, tensile and compressive properties including modulus and yield strength correlate strongly with crystallinity (Xc) and lamellar thickness (D). This work has broad application and provides a basis for interpreting the mechanical behavior of UHMWPE used in orthopedic implants.

Oxidative-induction time as a measure of vitamin E concentration in ultra-high molecular weight polyethylene.

A novel, sensitive method for quantifying an equivalent antioxidant concentration, specifically vitamin E (VE), in postprocessed ultra-high molecular weight polyethylene (UHMWPE) for orthopedic implants is presented. This method correlates oxidative-induction time (OIT) determined from differential scanning calorimetry with starting VE weight percent in solvent blended samples using a nonlinear power law fit. The generated calibration curve reliably determined the equivalent VE concentration down to blended concentrations lower than 0.007 wt %, with a measurement uncertainty of 0.0009 wt %. This measurement uncertainty implies a detection limit that is significantly lower than currently achievable with the established method using Fourier transform infrared spectroscopy to calculate a VE index. However, exact processes that are influencing the OIT in irradiated materials are unclear at this time. UHMWPE blended with VE in powder, consolidated and irradiated form were investigated. In addition, intralaboratory results give support that this technique may lend itself to standardization in quality control and verification.

Optical analysis of surface changes on early retrievals of highly cross-linked and conventional polyethylene tibial inserts.

Retrieved tibial liners of highly cross-linked and conventional polyethylene were examined for articular and backside surface damage. Surfaces were graded for pitting, machine-mark loss, scratching, abrasion, delamination, and embedded debris. Whereas no difference existed in the damage score for the 2 groups, the highly crosslinked group showed significantly less elimination of machine marks. Wear, surface plastic deformation, or a combination, could account for the damage on these components. Only 1 of the highly crosslinked polyethylene inserts was available for destructive testing. That insert was melted to activate the shape memory, and thus differentiate, between wear versus plastic deformation. Nearly all changes on the articular and backside surfaces disappeared upon melting, and original machining marks reappeared, suggesting that the surface changes for that component were primarily the result of plastic deformation and not material removal.