Simultaneous production of syngas and carbon nanotubes from CO2/CH4 mixture over high-performance NiMo/MgO catalyst.

Direct conversion of biogas via the integrative process of dry reforming of methane (DRM) and catalytic methane decomposition (CDM) has received a great attention as a promising green catalytic process for simultaneous production of syngas and carbon nanotubes (CNTs). In this work, the effects of reaction temperature of 700-1100 °C and CH4/CO2 ratio of biogas were investigated over NiMo/MgO catalyst in a fixed bed reactor under industrial feed condition of pure biogas. The reaction at 700 °C showed a rapid catalyst deactivation within 3 h due to the formation of amorphous carbon on catalyst surface. At higher temperature of 800-900 °C, the catalyst can perform the excellent performance for producing syngas and carbon nanotubes. Interestingly, the smallest diameter and the highest graphitization of CNTs was obtained at high temperature of 1000 °C, while elevating temperature to 1100 °C leads to agglomeration of Ni particles, resulting in a larger size of CNTs. The reaction temperature exhibits optimum at 800 °C, providing the highest CNTs yield with high graphitization, high syngas purity up to 90.04% with H2/CO ratio of 1.1, and high biogas conversion (XCH4 = 86.44%, XCO2 = 95.62%) with stable performance over 3 h. The typical composition biogas (CH4/CO2 = 1.5) is favorable for the integration process, while the CO2 rich biogas caused a larger grain size of catalyst and a formation of molybdenum oxide nanorods (MoO3). The long-term stability of NiMo/MgO catalyst at 800 °C showed a stable trend (> 20 h). The experimental findings confirm that NiMo/MgO can perform the excellent activity and high stability at the optimum condition, allowing the process to be more promising for practical applications.

Constructing Ni-Pt Bimetallic Catalysts for Catalytic Hydrogenation and Rearrangement of Furfural into Cyclopentanone with Insight in H/D Exchange by D2O Labeling.

Developing a metallic catalyst for converting furfural (FAL) to highly valuable products such as cyclopentanone (CPO) is important for fine chemical synthesis by the efficient utilization of biomass resources. The presence of diverse unsaturated carbon atoms in FAL and the rearrangement of oxygen atoms hinder the production of CPO. We developed an optimal nickel (Ni)-to-platinum (Pt) molar ratio (1:0.007) for a bimetallic Ni-Pt/alumina (Al2O3) catalyst with a low Pt loading via an impregnation method to efficiently catalyze the selective hydrogenation of FAL in an aqueous solution to form CPO. The comprehensive characterizations by X-ray diffraction and X-ray absorption near edge structure analyses elucidated the formation of Ni0/Pt0 and Ni2+/Pt4+ after reduction by H2. The addition of a low amount of the Pt-Ni/Al2O3 catalyst resulted in an alleviation of H2 reduction behavior detected by hydrogen temperature-programmed reduction, accompanied by low H2 desorption ability observed by hydrogen temperature-programmed desorption. The catalytic activity of Ni-Pt/Al2O3 was higher than those of Ni/Al2O3 and Pt/Al2O3 catalysts. The maximum CPO yield was 66% with 93% FAL conversion under the optimized conditions (160 °C, 20 bar of H2 pressure, and 2 h). Isotopic deuterium oxide (D2O) labeling revealed the transfer of deuterium (D) atoms from D2O to the intermediates and products during hydrogenation and rearrangement, which confirmed that water was a medium for rearrangement and the source of hydrogen for the reaction. This study developed an efficient catalyst for the catalytic hydrogenation and ring rearrangement of FAL into CPO.

Direct Production of Sustainable Aviation Fuel by Deoxygenation and Isomerization of Triglycerides over Bifunctional Ir-ReOx/SAPO-11 Catalyst.

Catalytic thermochemical conversion offers a sustainable method to upgrade oil-based feedstocks into highly valuable biofuel, aligning with the modern biorefinery concept. Herein, a series of IrRe/SAPO-11 catalysts with different Ir to Re molar ratios compared to reference Ir/SAPO-11 and Re/SAPO-11 catalysts was prepared using a wetness impregnation method. These catalysts were used for the direct production of sustainable aviation fuels (SAFs) via efficient hydrodeoxygenation and hydroisomerization of triglycerides. The catalyst screening confirmed that the optimum IrRe/SAPO-11 catalyst, with an equivalent Ir to Re molar ratio, exhibited the highest hydrodeoxygenation activity under milder operation conditions than the conditions used in previous studies. Increasing the reaction temperature up to 330 °C enhanced the formation of iso-alkanes in the liquid product, achieving a freezing point of -31.4 °C without additional cold flow improvers. Furthermore, a long-term stability experiment demonstrated that the developed Ir-Re system exhibited exceptional performance over 150 h. This excellent catalytic activity and stability of the bifunctional IrRe/SAPO-11 catalyst was owing to its suitable interface between metallic and oxide sites, mixed mesoporous structures, reduced catalyst size, and increased Lewis acid ratio, as confirmed by our comprehensive characterizations.

Sugarcane bagasse-derived granular activated carbon hybridized with ash in bio-based alginate/gelatin polymer matrix for methylene blue adsorption.

Sugarcane bagasse (SCB) and sugarcane bagasse ash (SCB-ash) are major agricultural residues from sugar processing industries in Thailand. In this study, SCB-derived activated carbon (SCBAC) with the optimum surface area of 489 m2/g was prepared by steam activation at 900 °C for 1 h. Hybrid granular activated carbons (GACs) were successfully developed by mixing SCBAC with bio-based polymers, alginate and gelatin, at the weight ratio of 3:1 for methylene blue (MB) adsorption. SCB-ash, which was additionally mixed in the GACs, could significantly increase compressive strength of the GACs, but decrease their surface areas and MB adsorption efficiencies. An existence of gelatin up to 30 wt% in the polymer matrix of the GACs showed a slight increase in swelling degree and iodine number, but could not enhance bead strength and MB adsorption efficiency due to its relatively lower bulk density and specific surface area. Maximum MB adsorption capacities of the GACs were found at 290-403 mg/g under this study's experimental condition. MB adsorption efficiencies at above 90 % with no deformation of all of the selected SCB hybrid GACs were finally confirmed after seven consecutive adsorption-desorption cycles using a simple regeneration with ethanol.

Development of Ni-Mo carbide catalyst for production of syngas and CNTs by dry reforming of biogas.

Biogas has been widely regarded as a promising source of renewable energy. Recently, the direct conversion of biogas over heterogeneous catalysts for the simultaneous production of syngas and carbon nanotubes exhibits a high potential for full utilization of biogas with great benefits. Involving the combined dry reforming of methane and catalytic decomposition of methane, the efficiency of process is strongly depended on the catalyst activity/stability, mainly caused by carbon deposition. In this study, Ni-Mo catalyst is engineered to provide a life-long performance and perform high activity in the combined process. The surface modification of catalysts by a controlled carburization pretreatment is proposed for the first time to produce a carbide catalyst along with improving the catalyst stability as well as the reactivity for direct conversion of biogas. The performance of as-prepared carbide catalysts is investigated with comparison to the oxide and metallic ones. As a result, the Ni-Mo2C catalyst exhibited superior activity and stability over its counterparts, even though the condensed nanocarbon was largely grown and covered on the surface. In addition, up to 82% of CH4 conversion and 93% of CO2 conversion could remain almost constant at 800 °C throughout the entire test period of 3 h under a high flowrate inlet stream of pure biogas at 48,000 cm3 g-1 h-1. The XPS spectra of catalysts confirmed that the presence of Mo2C species on the catalyst surface could promote the stability and reactivity of the catalyst, resulting in higher productivity of carbon nanotubes over a longer time.

Upgradation of methane in the biogas by hydrogenation of CO2 in a prototype reactor with double pass operation over optimized Ni-Ce/Al-MCM-41 catalyst.

The upgradation of methane in biogas by hydrogenation of CO2 has been currently recognized as a promising route for efficient full utilization of renewable biogas with potential benefits for storage of renewable hydrogen energy and abatement of greenhouse gas emission. As a main constituent of biogas, CO2 can act as a backbone for the formation of additional CH4 by hydrogenation, then producing higher amounts of biomethane. In this work, the upgradation process was investigated in a prototype reactor of double pass operation with vertical alignment using an optimized Ni-Ce/Al-MCM-41 catalyst. The experimental results show that the double pass operation that removes water vapor during the run can significantly increase CO2 conversion, resulting in higher CH4 production yield. As a result, the purity of biomethane increased by 15% higher than a single pass operation. In addition, search for optimum condition of the process was carried out within an investigated range of conditions including flowrate (77-1108 ml min-1), pressure (1 atm-20 bar), and temperature (200-500 °C). The durability test for 458 h was performed using the obtained optimum condition, and it shows that the optimized catalyst can perform excellent stability with negligible influence by the observed change in catalyst properties. The comprehensive characterization on physicochemical properties of fresh and spent catalysts was performed, and the results were discussed.

Development of high-performance nickel-based catalysts for production of hydrogen and carbon nanotubes from biogas.

Selecting a suitable catalyst for implementing the simultaneous production of hydrogen-rich syngas and multi-walled carbon nanotubes through the integration of dry reforming and methane decomposition reactions has recently gained great interests. In this study, a series of bimetallic (NiMo/MgO) and trimetallic (CoNiMo/MgO, FeNiMo/MgO, CoFeMo/MgO) catalysts was prepared and evaluated for a catalytic activity of CH4 and CO2 conversions of biogas in a fixed bed reactor at 800 °C and atmospheric pressure. Among the investigated catalysts, the bimetallic NiMo/MgO catalyst showed the outstanding catalytic performance with 86.4% CH4 conversion and 95.6% CO2 conversion as well as producing the highest syngas purity of 90.0% with H2/CO ratio = 1.1. Moreover, the characterization of the synthesized solid products proved that the well-aligned structured morphology, high purity, and excellent textural properties of CNTs were obtained by using NiMo/MgO catalyst. On the other hand, using trimetallic catalysts which have the composition of Co and Fe leads to the severe deactivation. This could be attributed the catalyst oxidation with CO2 in biogas, resulting in the transformation of metals into large metal oxides. The integrative process with NiMo/MgO catalyst is regarded as a promising pathway, which has a high potential for directly converting biogas into the high value-added products and providing a green approach for managing the enormous amounts of wastes.

Effect of Co-Doping on Cu/CaO Catalysts for Selective Furfural Hydrogenation into Furfuryl Alcohol.

Cu/CaO catalysts with fine-tuned Co-doping for excellent catalytic performance of furfural (FAL) hydrogenation to furfuryl alcohol (FOL) were synthesized by a facile wetness impregnation method. The optimal Co1.40Cu1/CaO catalyst, with a Co to Cu mole ratio of 1.40:1, exhibited a 100% FAL conversion with a FOL yield of 98.9% at 100 °C and 20 bar H2 pressure after 4 h. As gained from catalyst characterizations, Co addition could facilitate the reducibility of the CoCu system. Metallic Cu, Co-Cu alloys, and oxide species with CaO, acting as the major active components for the reaction, were formed after reduction at 500 °C. Additionally, this combination of Co and Cu elements could result in an improvement of catalyst textures when compared with the bare CaO. Smaller catalyst particles were formed after the addition of Co into Cu species. It was found that the addition of Co to Cu on the CaO support could fine-tune the appropriate acidic and basic sites to boost the FOL yield and selectivity with suppression of undesired products. These observations could confirm that the high efficiency and selectivity are mainly attributed to the synergistic effect between the catalytically active Co-Cu species and the CaO basic sites. Additionally, the FAL conversion and FOL yield insignificantly changed throughout the third consecutive run, confirming a high stability of the developed Co1.40Cu1/CaO catalyst.

Natural Kaolin-Based Ni Catalysts for CO2 Methanation: On the Effect of Ce Enhancement and Microwave-Assisted Hydrothermal Synthesis.

Natural kaolin-based Ni catalysts have been developed for low-temperature CO2 methanation. The catalysts were prepared via a one-step co-impregnation of Ni and Ce onto a natural kaolin-derived metakaolin using a microwave-assisted hydrothermal method as an acid-/base-free synthesis method. The influences of microwave irradiation and Ce promotion on the catalytic enhancement including the CO2 conversion, CH4 selectivity, and CH4 yield were experimentally investigated by a catalytic test of as-prepared catalysts in a fixed-bed tubular reactor. The relationship between the catalyst properties and its methanation activities was revealed by various characterization techniques including X-ray fluorescence, X-ray diffraction, Brunauer-Emmett-Teller, scanning electron microscopy, selected area electron diffraction, transmission electron microscopy, elemental mapping, H2 temperature-programmed reduction, and X-ray absorption near-edge structure analyses. Among the two enhancement methods, microwave and Ce promotion, the microwave-assisted synthesis could produce a catalyst containing highly dispersed Ni particles with a smaller Ni crystallite size and higher catalyst reducibility, resulting in a higher CO2 conversion from 1.6 to 7.5% and a better CH4 selectivity from 76.3 to 79.9% at 300 °C. Meanwhile, the enhancement by Ce addition exhibited a great improvement on the catalyst activities. It was experimentally found that the CO2 conversion increased approximately 7-fold from 7.5 to 52.9%, while the CH4 selectivity significantly improved from 79.9 to 98.0% at 300 °C. Though the microwave-assisted synthesis could further improve the catalyst activities of Ce-promoted catalysts, the Ce addition exhibited a more prominent impact than the microwave enhancement. Cerium oxide (CeO2) improved the catalyst activities through mechanisms of higher CO2 adsorption capacity with its basic sites and the unique structure of CeO2 with a reversible valence change of Ce4+ and Ce3+ and high oxygen vacancies. However, it was found that the catalyst prepared by microwave-assisted synthesis and Ce promotion proved to be the optimum catalyst in this study. Therefore, the present work demonstrated the potential to synthesize a nickel-based catalyst with improved catalytic activities by adding a small amount of Ce as a catalytic promoter and employing microwave irradiation for improving the Ni dispersion.

Solvent-Free Hydrodeoxygenation of Triglycerides to Diesel-like Hydrocarbons over Pt-Decorated MoO2 Catalysts.

In the present work, the solvent-free hydrodeoxygenation of palm oil as a representative triglyceride model compound to diesel-like hydrocarbons was evaluated in a batch reactor using Pt-decorated MoO2 catalysts. The catalysts with various Pt loadings (0.5-3%) were synthesized by an incipient wetness impregnation method. The metallic Pt and MoO2 phases were detected in the XRD patterns of as-prepared catalysts after the reaction and acted as active components for the deoxygenation reactions. The XPS experiments confirmed the existence of metallic Pt and PtO x species. The XANES investigation of Mo L3-edge spectra elucidated a change in the valence state by the transformation of MoO3 into MoO2 species after the deoxygenation reaction. The TEM observation revealed the formation of Pt nanoparticles in the range of 1-3 nm decorated on MoO2 species. The number of acid sites increased with stronger metal-support interactions on increasing the Pt loading. The catalytic performance of the MoO2 catalyst significantly improved with a small amount of Pt decoration. However, the further increase in Pt loading did not relatively increase the deoxygenation activity due to the formation of the agglomerated Pt particles. The high performance of the decorated catalysts could be attributed to the moderate acidity from the Pt dispersed on MoO2 toward decarbonylation and decarboxylation reactions.

Production of bio-hydrogenated diesel by catalytic hydrotreating of palm oil over NiMoS2/γ-Al2O3 catalyst.

Catalytic hydrotreating of palm oil (refined palm olein type) to produce bio-hydrogenated diesel (BHD) was carried out in a continuous-flow fixed-bed reactor over NiMoS2/γ-Al2O3 catalyst. Effects of dominant hydrotreating parameters: temperature: 270-420°C; H2 pressure: 15-80 bar; LHSV: 0.25-5.0 h(-1); and H2/oil ratio: 250-2000 N(cm(3)/cm(3)) on the conversion, product yield, and a contribution of hydrodeoxygenation (HDO) and decarbonylation/decarboxylation (DCO/DCO2) were investigated to find the optimal hydrotreating conditions. All calculations including product yield and the contribution of HDO and DCO/DCO2 were extremely estimated based on mole balance corresponding to the fatty acid composition in feed to fully understand deoxygenation behaviors at different conditions. These analyses demonstrated that HDO, DCO, and DCO2 reactions competitively occurred at each condition, and had different optimal and limiting conditions. The differences in the hydrotreating reactions, liquid product compositions, and gas product composition were also discussed.