Step-growth Production of Nanogels for Use as Macromers with Dimethacrylate Monomers.

A series of functional nanogels were synthesized by a step-growth mechanism that involved diisocyanate addition to a modest stoichiometric excess of multi-thiols. Nanogels with sizes less than 10 nm were obtained as room temperature liquids with residual thiol groups used to attach methacrylate functionality. Depending on nanogel structure, bulk nanogel properties varied widely, as did the properties of the nanogel-derived and nanogel-modified polymers. Photopolymerization of the reactive nanogels in combination with a dimethacrylate monomer showed dramatically enhanced reaction rate and conversion compared with the dimethacrylate homopolymer. Polymerization shrinkage/ stress as well as mechanical properties of the polymer networks were controlled by changing the ratio of nanogels and dimethacrylate monomers used in formulations. Thus, this study shows the potential of step-growth nanogels for beneficial changes in resin reactivity and application-based performance.

Evaporation of low-volatility components in polymeric dental resins.

OBJECTIVES: This study provides measurement of the volatility of selected photoinitiators and monomers used in dental adhesive resins. A detailed determination of the spatial and temporal character of camphorquinone (CQ) volatilization with respect to air flow conditions as well as media viscosity is assessed to gauge the effect of evaporative loss on the photopolymerization process and the photopolymers formed. METHODS: Vapor pressures of materials are measured by thermogravimetric analysis. A quantitative model assuming one-dimensional Fickian diffusion with surface evaporation is presented and compared with measured photoinitiator volatilization from viscous and non-viscous resin samples, obtained by spectrophotometry and confocal microscopy. Model resins are prepared and subject to airthinning followed by photocuring, monitored in real-time by Fourier transform infrared spectrometry. RESULTS: Vapor pressure measurements of the individual components of the adhesive resin span nearly four orders of magnitude, with the photoinitiator CQ near the middle (0.6Pa) and the monomer HEMA at the upper end (10Pa). We see depth-averaged CQ loss from non-viscous open films, while depthresolved measurements of viscous droplets show strong surface-localized CQ depletion. Good agreement is observed between measurements and the model. Finally, air-thinning of samples prepared with more-volatile photoinitiator and monomer is shown to cause longer induction times, slower early-stage polymerization rates and lower late-stage degree of conversion. SIGNIFICANCE: Widely used compounds with vapor pressures as low as 0.6Pa (0.001Torr) undergo significant volatilization from samples ventilated under conditions generally representative to clinically used air-thinning procedures, with the potential to adversely affect the photopolymerization of both viscous and non-viscous resins. The inverse relationship between air-thinning and adhesive bond strength, observed elsewhere, may be partially caused by this same effect.

Spatial and Temporal Control of Thiol-Michael Addition via Photocaged Superbase in Photopatterning and Two-Stage Polymer Networks Formation.

Photochemical processes enable spatial and temporal control of reactions, which can be implemented as an accurate external control approach in both polymer synthesis and materials applications. "Click" reactions have also been employed as efficient tools in the same field. Herein, we combined photochemical processes and thiol-Michael "click" reactions to achieve a "photo-click" reaction that can be used in surface patterning and controlled polymer network formation, owing to the ease of spatial and temporal control through use of photolabile amines as appropriate catalysts.

Investigations of step-growth thiol-ene polymerizations for novel dental restoratives.

OBJECTIVES: The goal of this work was to investigate the feasibility of formulating novel dental restorative materials that utilize a step-growth thiol-ene photopolymerization. Particularly, we are aiming to significantly reduce the polymerization shrinkage and shrinkage stress while retaining adequate physical properties as compared to current dimethacrylatre-based systems. METHODS: The thiol-ene system is composed of a 4:3 molar mixture of triallyl-1,3,5-triazine-2,4,6-trione (TATATO) and pentaerythritol tetramercaptopropionate (PETMP). The simultaneous measurement of shrinkage stress and functional group conversion was performed. Solvent extraction of unreacted monomers and dynamic mechanical analysis on the polymer networks that were formed were also studied. Flexural strength was measured for both filled and unfilled PETMP/TATATO and Bis-GMA/TEGDMA systems. RESULTS: Photopolymerization of PETMP/TATATO occurs at a much higher rate, with the maximum polymerization rate six times faster, than Bis-GMA/TEGDMA cured under the identical conditions. The results from the simultaneous measurement of shrinkage stress and conversion showed that the onset of shrinkage stress coincides with the delayed gel point conversion, which is predicted to be 41% for the 3:4 stoichiometric PETMP/TATATO resin composition. The maximum shrinkage stress developed for PETMP/TATATO was about 0.4 MPa, which was only approximately 14% of the maximum shrinkage stress of the Bis-GMA/TEGDMA system. Adequate flexural strength and flexural modulus values were obtained for both filled and unfilled PETMP/TATATO systems. SIGNIFICANCE: The dramatically reduced shrinkage stress, increased polymerization rate, significance increased functional group conversion, and decreased leachable species are all benefits for the use-of thiol-ene systems as potential dental restorative materials.

Towards the elucidation of shrinkage stress development and relaxation in dental composites.

OBJECTIVE: Although various photo-curing techniques aiming to partially relieve the shrinkage stress by flow have been proposed and investigated, the direct monitoring and observation of stress relaxation behavior received little attention. In this study, the elucidation of stress relaxation behavior and its impact on the overall stress development were investigated. METHODS: A novel experimental set-up capable of real-time, simultaneous shrinkage stress and double bond conversion measurements on the same sample was utilized. The coupled shrinkage stress and conversion for specimens of a barium glass filled Bis-GMA/TEGDMA composite were continuously monitored during and after irradiation for various intervals (2, 3, 6, 10 and 60s). RESULTS: Specimens irradiated for 60s reached the highest conversion (67.9+/-1.2%) and shrinkage stress (2.9+/-0.1 MPa). Shrinkage stress relaxation phenomena were only observed prior to vitrification, which only applied to specimens partially cured for 2 or 3 s; specimens irradiated for 2 s exhibit the largest capability to relieve stress (approximately 40%). However, to achieve this a much longer post-cure stress relaxation time is required as compared to clinically practical time scales. For specimens irradiated for 6, 10 or 60 s, the majority of the shrinkage stress is developed during and after the vitrification stage, and no appreciable stress relaxation can be observed. SIGNIFICANCE: Although stress relaxation prior to vitrification stage has been observed, this study revealed that it did not provide a significant benefit towards the reduction of overall shrinkage stress since, to achieve clinically relevant conversion, the majority of the shrinkage stress is developed during and after the vitrification stage, which does not permit stress relaxation on the time scales used in this study.

Synthesis, characterization and evaluation of urethane derivatives of Bis-GMA.

OBJECTIVES: The aims of the study were to synthesize derivatives of Bis-GMA having pendant n-alkyl urethane substituents and to characterize and evaluate their physicochemical properties. METHODS: Stoichiometric amounts of Bis-GMA and n-alkyl isocyanates were reacted in dichloromethane with dibutyltin dilaurate as a catalyst. Volumetric shrinkage, water uptake, degree of vinyl conversion, refractive index and viscosity of resulting urethane monomers and those of Bis-GMA were measured. The flexural strengths of their corresponding homopolymers and that of Bis-GMA were also measured. RESULTS: These types of urethane derivatives of Bis-GMA exhibited lower viscosities and were more hydrophobic than Bis-GMA. Generally, the viscosity of these experimental monomers decreased with increasing chain length of the alkyl urethane substituent. Photopolymerization of the new monomers gave high degrees of vinyl conversion compared to Bis-GMA. The experimental monomers also yielded polymers with lower polymerization shrinkages at equivalent degrees of vinyl conversion, than Bis-GMA. The refractive indices of these urethane derivatives were similar to Bis-GMA, but the flexural strengths of their polymers were lower than that of the Bis-GMA homopolymer, decreasing with increasing chain length of the alkyl urethane substituent. SIGNIFICANCE: Because of their excellent overall properties, these new derivatives of Bis-GMA have potential as dental monomers that can improve many properties of resin based dental materials that utilize methacrylate monomer systems.