ABSTRACT
Melting, solidification, and viscosity properties of multicomponent Fe-Cu-Nb-Mo-Si-B alloys with low aluminum addition (up to 0.42 at.% Al) were studied using an oscillating cup viscometer. It is shown that melting and solidification are divided into two stages with a knee point at 1461 K. The temperature dependences of the liquid fraction between the liquidus and solidus temperatures during melting and solidification are calculated. It has been proven that aluminum accelerates the processes of melting and solidification and leads to an increase in liquidus and solidus temperatures. In the liquid state at temperatures above 1700 K in an alloy with a low aluminum content, the activation energy of viscous flow increases. This growth was associated with the liquid-liquid structure transition, caused by the formation of large clusters based on the metastable Fe23B6 phase. Aluminum atoms attract iron and boron atoms and contribute to the formation of clusters based on the Fe2AlB2 phase and metastable phases of a higher order.
ABSTRACT
The relationship between the volumetric thermodynamic coefficients of liquid metals at the melting point and interatomic bond energy was studied. Using dimensional analysis, we obtained equations that connect cohesive energy with thermodynamic coefficients. The relationships were confirmed by experimental data for alkali, alkaline earth, rare earth, and transition metals. Cohesive energy is proportional to the square root of the ratio of melting point Tm divided by thermal expansivity αp. Thermal expansivity does not depend on the atomic size and atomic vibration amplitude. Bulk compressibility ßT and internal pressure pi are related to the atomic vibration amplitude by an exponential dependence. Thermal pressure pth decreases with an increasing atomic size. Fcc and hcp metals with high packing density, as well as alkali metals, have the relationships with the highest coefficient of determination. The contribution of electrons and atomic vibrations to the Grüneisen parameter can be calculated for liquid metals at their melting point.
ABSTRACT
The influence of the geometric dimensions of the cut core and the number and size of air gaps on the effective permeability was investigated. Using dimensional analysis, an equation was obtained that relates the permeability of the cut core to the simplest dimensionless combination of the mean magnetic flux length l, single air gap length lg1, the cross-sectional area S of the core, and gap number ng. Permeability calculated from the geometric parameters of the cut core was compared with the effective permeability obtained using a two-dimensional FEMM simulation. Simulation has shown that the equation derived from dimensional analysis provides the best fit. The influence of each significant parameters l, lg1, ng, and S on cut core permeability is demonstrated. Experimental results have shown that an equation derived from dimensional analysis can be used to predict cut core permeability. In this case, one should take into account the residual air gap that forms after cutting the core. A method for assessing the residual air gap is proposed.
ABSTRACT
The work investigated the temperature dependences of the kinematic viscosity for multicomponent melts of nanocrystalline soft magnetic alloys. It is shown that there is a linear relationship between the reduced activation energy of viscous flow Ea·(RT)-1 and the pre-exponential factor ν0. This ratio is universal for all quantities, the temperature dependence of which is expressed by the Arrhenius equation. It is shown that the activation energy of a viscous flow is linearly related to the cluster size on a natural logarithmic scale, and the melt viscosity increases with decreasing cluster size. The change in the Arrhenius plot in the anomalous zone on the temperature dependence of viscosity can be interpreted as a liquid-liquid structure transition, which begins with the disintegration of clusters and ends with the formation of a new cluster structure.
ABSTRACT
The review is devoted to the analysis of physical processes occurring at different stages of production and application of nanocrystalline soft magnetic materials based on Fe-Si-B doped with various chemical elements. The temperature dependences of the kinematic viscosity showed that above a critical temperature, the viscosity of multicomponent melts at the cooling stage does not coincide with the viscosity at the heating stage. Above the critical temperature, the structure of the melt is more homogeneous, the amorphous precursor from such a melt has greater plasticity and enthalpy of crystallization and, after nanocrystallization, the material has a higher permeability. The most effective inhibitor elements are insoluble in α-Fe and form a smoothed peak of heat release during crystallization. On the other hand, the finest nanograins and the highest permeability are achieved at a narrow high-temperature peak of heat release. The cluster magnetic structure of a nanocrystalline material is the cause of magnetic inhomogeneity, which affects the shape of the magnetic hysteresis loop and core losses.
