Residual Stress Distribution in a Copper-Aluminum Multifilament Composite Fabricated by Rotary Swaging.

Rotary swaging is a promising technique for the fabrication of clad Cu/Al composites. Residual stresses appearing during the processing of a special arrangement of Al filaments within the Cu matrix and the influence of the bar reversal between the passes were studied by (i) neutron diffraction using a novel evaluation procedure for pseudo-strain correction and (ii) a finite element method simulation. The initial study of the stress differences in the Cu phase allowed us to infer that the stresses around the central Al filament are hydrostatic when the sample is reversed during the passes. This fact enabled the calculation of the stress-free reference and, consequently, the analysis of the hydrostatic and deviatoric components. Finally, the stresses with the von Mises relation were calculated. Hydrostatic stresses (far from the filaments) and axial deviatoric stresses are zero or compressive for both reversed and non-reversed samples. The reversal of the bar direction slightly changes the overall state within the region of high density of Al filaments, where hydrostatic stresses tend to be tensile, but it seems to be advantageous for avoiding plastification in the regions without Al wires. The finite element analysis revealed the presence of shear stresses; nevertheless, stresses calculated with the von Mises relation show similar trends in the simulation and in the neutron measurements. Microstresses are suggested as a possible reason for the large width of the neutron diffraction peak in the measurement of the radial direction.

Effects of Silicon, Chromium, and Copper on Kinetic Parameters of Precipitation during Tempering of Medium Carbon Steels.

Understanding the tempering behavior of medium carbon steels is mandatory if their mechanical properties are to be improved. For an optimal technology to be developed for this purpose, a substantial experimental basis is needed to extract quantitative information on the microstructure of the tempered material. This paper reports on the characterization of microstructural changes induced by tempering in medium-carbon steels alloyed with Si, Cr, Cu, and Mn using state-of-the-art experimental techniques. Complementarities among these techniques are highlighted. The evolution of transition carbides, cementite, and copper precipitates is described using data from X-ray diffraction, small and ultra-small angle neutron diffraction, transmission electron microscopy, and dilatometry observation. The effects of silicon, chromium, and copper on the mechanism of carbide and copper precipitation are discussed. The considerable changes found in the size and volume of copper precipitates correlate well with the difference in the yield stress between tempered steels with and without copper.

High-Resolution Strain/Stress Measurements by Three-Axis Neutron Diffractometer.

Resolution properties of the unconventional high-resolution neutron diffraction three-axis setup for strain/stress measurements of large bulk polycrystalline samples are presented. Contrary to the conventional two-axis setups, in this case, the strain measurement on a sample situated on the second axis is carried out by rocking the bent perfect crystal (BPC) analyzer situated on the third axis of the diffractometer. Thus, the so-called rocking curve provides the sample diffraction profile. The neutron signal coming from the analyzer is registered by a point detector. This new setup provides a considerably higher resolution (at least by a factor of 5), which however, requires a much longer measurement time. The high-resolution neutron diffraction setting can be effectively used, namely, for bulk gauge volumes up to several cubic centimeters, and for plastic deformation studies on the basis of the analysis of diffraction line profiles, thus providing average values of microstructure characteristics over the irradiated gauge volume.

Texture and Differential Stress Development in W/Ni-Co Composite after Rotary Swaging.

Knowledge of texture and residual stresses in tungsten heavy pseudoalloys is substantial for the microstructure optimization. These characteristics were determined in cold and warm rotary swaged W/NiCo composite with help of neutron diffraction. The results were discussed in view of the observed microstructure and mechanical properties. The investigated bars consisted of tungsten agglomerates (bcc lattice) surrounded by NiCo-based matrix (fcc lattice). No preferential crystallographic orientation was found in the as-sintered bar. A strong texture was formed in both the tungsten agglomerates (<101> fiber texture parallel to the swaging axis) and in the NiCo-based matrix (<111> fiber texture) after rotary swaging. Although usually of double-fiber texture, the <001> fiber of the fcc structures was nearly missing in the matrix. Further, the cold-swaged bar exhibited substantially stronger texture for both phases which corresponds to the higher measured ultimate tensile strength. The residual stress differences were employed for characterization of the stress state of the bars. The largest residual stress difference (≈400 MPa) was found at the center of the bar deformed at room temperature. The hoop stresses were non-symmetrical with respect to the swaging axis, which was likely caused by the elliptical cross section of the as-sintered bar.

Correlating Microstrain and Activated Slip Systems with Mechanical Properties within Rotary Swaged WNiCo Pseudoalloy.

Due to their superb mechanical properties and high specific mass, tungsten heavy alloys are used in demanding applications, such as kinetic penetrators, gyroscope rotors, or radiation shielding. However, their structure, consisting of hard tungsten particles embedded in a soft matrix, makes the deformation processing a challenging task. This study focused on the characterization of deformation behavior during thermomechanical processing of a WNiCo tungsten heavy alloy (THA) via the method of rotary swaging at various temperatures. Emphasis is given to microstrain development and determination of the activated slip systems and dislocation density via neutron diffraction. The analyses showed that the grains of the NiCo2W matrix refined significantly after the deformation treatments. The microstrain was higher in the cold swaged sample (44.2 × 10-4). Both the samples swaged at 20 °C and 900 °C exhibited the activation of edge dislocations with <111> {110} or <110> {111} slip systems, and/or screw dislocations with <110> slip system in the NiCo2W matrix. Dislocation densities were determined and the results were correlated with the final mechanical properties of the swaged bars.

Structural characterization of semi-heusler/light metal composites prepared by spark plasma sintering.

A composite of powders of semi-Heusler ferromagnetic shape memory and pure titanium was successfully prepared by spark plasma sintering at the temperature of 950 °C. Sintering resulted in the formation of small precipitates and intermetallic phases at the heterogeneous interfaces. Various complementary experimental methods were used to fully characterize the microstructure. Imaging methods including transmission and scanning electron microscopy with energy dispersive X-ray spectroscopy revealed a position and chemical composition of individual intermetallic phases and precipitates. The crystalline structure of the phases was examined by a joint refinement of X-ray and neutron diffraction patterns. It was found that Co38Ni33Al29 decomposes into the B2-(Co,Ni)Al matrix and A1-(Co,Ni,Al) particles during sintering, while Al, Co and Ni diffuse into Ti forming an eutectic two phase structure with C9-Ti2(Co,Ni) precipitates. Complicated interface intermetallic structure containing C9-Ti2(Co,Ni), B2-(Co,Ni)Ti and L21-(Co,Ni)(Al,Ti) was completely revealed. In addition, C9-Ti2(Co,Ni) and A1-(Co,Ni,Al) precipitates were investigated by an advanced method of small angle neutron scattering. This study proves that powder metallurgy followed by spark plasma sintering is an appropriate technique to prepare bulk composites from very dissimilar materials.

Microemulsion droplets decorated by Brij700 block copolymer: phase behavior and structural investigation by SAXS and SANS.

The phase behavior and structure of a four-component microemulsion system forming droplets with an oil core surrounded by the non-ionic C12E5 surfactant in water and "decorated" by long PEO chains using the block copolymer/surfactant Brij 700 has been studied. The surfactant-to-oil volume ratio, the coverage density of the droplets with decorating molecules, and the temperature were varied. For a surfactant-to-oil volume ratio of 2, the solutions form isotropic and clear solutions at room temperature, and the addition of Brij molecules stabilize the micelles: the transition to an opaque phase is shifted to higher temperatures as the surface coverage increases. At a surfactant-to-oil ratio of 1, the isotropic microemulsion phase is confined to a very narrow range of temperature, which location is shifted to increasing temperature, as the amount of Brij at the surface of the droplet is increased. For large surface coverages, the lower emulsification boundary varies roughly linearly with the surface coverage. The structure of the droplet phase was investigated by small-angle neutron scattering (SANS) and small-angle X-ray scattering (SAXS). For a surfactant-to-oil ratio of 2, the SANS data revealed a transition from rodlike to spherical particles when Brij molecules are added to the system, which induces a larger curvature of the surfactant film. For a surfactant-to-oil ratio of 1, the droplets are nearly spherical at all surface coverages. The intermicellar interactions effects become increasingly more pronounced as Brij is added, due to the introduction of the highly swollen corona. A quantitative analysis of some of the SAXS data was done using an advanced model based on Monte Carlo simulations. It demonstrates the strong chain-chain interactions within the corona and confirms the increased interparticle interactions, as the coverage density is increased.

Structural, volumetric, and thermodynamic characterization of a micellar sphere-to-rod transition.

The thermotropic sphere-to-rod transition of nonionic surfactants was characterized in terms of a large set of parameters: the transition temperature and width, the partial volume, coefficient of thermal volume expansion, enthalpy, isobaric heat capacity, and structural parameters, such as radius of gyration and hydrodynamic radius. Data were recorded as a function of concentration of surfactants in H2O and in D2O. To this end, pressure perturbation calorimetry (PPC), small angle neutron scattering (SANS), dynamic light scattering (DLS), differential scanning calorimetry (DSC), and isothermal titration calorimetry (ITC) were applied in a study of aqueous solutions containing myristyl, tridecyl, and lauryl maltoside and heptaethyleneglycoltetradecyl ether (C14EO7). Small changes in the thermodynamic and volumetric parameters (e.g., the partial volume change is approximately +2 per thousand) are discussed in detail as the result of three effects governing the transition. (i) Reduction of the water accessible hydrophobic surface area (ASA(ap)) drives the transition. (ii) Shrinking in headgroup size by thermal dehydration triggers the transition. (iii) Hypothesized gradual ordering of the chains may control the effect of chain length on the transition.