"Nano Lab" Advanced Characterization Platform for Studying Electrocatalytic Iridium Nanoparticles Dispersed on TiOxNy Supports Prepared on Ti Transmission Electron Microscopy Grids.

Aiming at speeding up the discovery and understanding of promising electrocatalysts, a novel experimental platform, i.e., the Nano Lab, is introduced. It is based on state-of-the-art physicochemical characterization and atomic-scale tracking of individual synthesis steps as well as subsequent electrochemical treatments targeting nanostructured composites. This is provided by having the entire experimental setup on a transmission electron microscopy (TEM) grid. Herein, the oxygen evolution reaction nanocomposite electrocatalyst, i.e., iridium nanoparticles dispersed on a high-surface-area TiOxNy support prepared on the Ti TEM grid, is investigated. By combining electrochemical concepts such as anodic oxidation of TEM grids, floating electrode-based electrochemical characterization, and identical location TEM analysis, relevant information from the entire composite's cycle, i.e., from the initial synthesis step to electrochemical operation, can be studied. We reveal that Ir nanoparticles as well as the TiOxNy support undergo dynamic changes during all steps. The most interesting findings made possible by the Nano Lab concept are the formation of Ir single atoms and only a small decrease in the N/O ratio of the TiOxNy-Ir catalyst during the electrochemical treatment. In this way, we show that the precise influence of the nanoscale structure, composition, morphology, and electrocatalyst's locally resolved surface sites can be deciphered on the atomic level. Furthermore, the Nano Lab's experimental setup is compatible with ex situ characterization and other analytical methods, such as Raman spectroscopy, X-ray photoelectron spectroscopy, and identical location scanning electron microscopy, hence providing a comprehensive understanding of structural changes and their effects. Overall, an experimental toolbox for the systematic development of supported electrocatalysts is now at hand.

Nanotubular TiO x N y -Supported Ir Single Atoms and Clusters as Thin-Film Electrocatalysts for Oxygen Evolution in Acid Media.

A versatile approach to the production of cluster- and single atom-based thin-film electrode composites is presented. The developed TiO x N y -Ir catalyst was prepared from sputtered Ti-Ir alloy constituted of 0.8 ± 0.2 at % Ir in α-Ti solid solution. The Ti-Ir solid solution on the Ti metal foil substrate was anodically oxidized to form amorphous TiO2-Ir and later subjected to heat treatment in air and in ammonia to prepare the final catalyst. Detailed morphological, structural, compositional, and electrochemical characterization revealed a nanoporous film with Ir single atoms and clusters that are present throughout the entire film thickness and concentrated at the Ti/TiO x N y -Ir interface as a result of the anodic oxidation mechanism. The developed TiO x N y -Ir catalyst exhibits very high oxygen evolution reaction activity in 0.1 M HClO4, reaching 1460 A g-1 Ir at 1.6 V vs reference hydrogen electrode. The new preparation concept of single atom- and cluster-based thin-film catalysts has wide potential applications in electrocatalysis and beyond. In the present paper, a detailed description of the new and unique method and a high-performance thin film catalyst are provided along with directions for the future development of high-performance cluster and single-atom catalysts prepared from solid solutions.

Iridium Stabilizes Ceramic Titanium Oxynitride Support for Oxygen Evolution Reaction.

Decreasing iridium loading in the electrocatalyst presents a crucial challenge in the implementation of proton exchange membrane (PEM) electrolyzers. In this respect, fine dispersion of Ir on electrically conductive ceramic supports is a promising strategy. However, the supporting material needs to meet the demanding requirements such as structural stability and electrical conductivity under harsh oxygen evolution reaction (OER) conditions. Herein, nanotubular titanium oxynitride (TiON) is studied as a support for iridium nanoparticles. Atomically resolved structural and compositional transformations of TiON during OER were followed using a task-specific advanced characterization platform. This combined the electrochemical treatment under floating electrode configuration and identical location transmission electron microscopy (IL-TEM) analysis of an in-house-prepared Ir-TiON TEM grid. Exhaustive characterization, supported by density functional theory (DFT) calculations, demonstrates and confirms that both the Ir nanoparticles and single atoms induce a stabilizing effect on the ceramic support via marked suppression of the oxidation tendency of TiON under OER conditions.

Toward a Flexible and Efficient TiO2 Photocatalyst Immobilized on a Titanium Foil.

Titanium foils of different thicknesses were anodized, and the photocatalytic activity of the resulting TiO2 nanotube (NT) layers was determined. All of the titanium foils were anodized simultaneously under identical experimental conditions to avoid the influence of the aging of the anodizing electrolyte and other anodization parameters, such as voltage, time, and temperature. To characterize the microstructures of the titanium foils, we used electron backscatter diffraction (EBSD), scanning electron microscopy (SEM), and stylus profilometry analyses. The adhesion was tested with a Scotch tape test and the morphology of the TiO2 NTs was studied in detail using the SEM technique, while the surface areas of the TiO2 NTs were determined using a three-dimensional (3D) optical interference profilometer. With X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS), the chemical composition and structure of TiO2 oxide were established. The degradation of caffeine under UV irradiation was measured with a high-precision UV-vis-IR spectrophotometer, and the photoluminescence method was used to confirm the photocatalytic behavior of the TiO2 NT layers. The influence of the intrinsic properties, including twinning and the grain boundaries of the starting titanium foils with similar chemical compositions, was determined and explained. Finally, we identified the main characteristics that define a highly effective and flexible photocatalyst.

Effect of the Morphology of the High-Surface-Area Support on the Performance of the Oxygen-Evolution Reaction for Iridium Nanoparticles.

The development of affordable, low-iridium-loading, scalable, active, and stable catalysts for the oxygen-evolution reaction (OER) is a requirement for the commercialization of proton-exchange membrane water electrolyzers (PEMWEs). However, the synthesis of high-performance OER catalysts with minimal use of the rare and expensive element Ir is very challenging and requires the identification of electrically conductive and stable high-surface-area support materials. We developed a synthesis procedure for the production of large quantities of a nanocomposite powder containing titanium oxynitride (TiON x ) and Ir. The catalysts were synthesized with an anodic oxidation process followed by detachment, milling, thermal treatment, and the deposition of Ir nanoparticles. The anodization time was varied to grow three different types of nanotubular structures exhibiting different lengths and wall thicknesses and thus a variety of properties. A comparison of milled samples with different degrees of nanotubular clustering and morphology retention, but with identical chemical compositions and Ir nanoparticle size distributions and dispersions, revealed that the nanotubular support morphology is the determining factor governing the catalyst's OER activity and stability. Our study is supported by various state-of-the-art materials' characterization techniques, like X-ray photoelectron spectroscopy, scanning and transmission electron microscopies, X-ray powder diffraction and absorption spectroscopy, and electrochemical cyclic voltammetry. Anodic oxidation proved to be a very suitable way to produce high-surface-area powder-type catalysts as the produced material greatly outperformed the IrO2 benchmarks as well as the Ir-supported samples on morphologically different TiON x from previous studies. The highest activity was achieved for the sample prepared with 3 h of anodization, which had the most appropriate morphology for the effective removal of oxygen bubbles.

Influence of Anodization-Electrolyte Aging on the Photocatalytic Activity of TiO2 Nanotube Arrays.

TiO2 nanotubular films prepared using the anodic oxidation process applied to various forms of metal titanium are promising materials for photocatalytic applications. However, during successive anodizations in batch-anodization cells, the chemical composition of the NH4F- and water-based ethylene glycol electrolyte changes with each subsequent anodization, which greatly affects the final photocatalytic properties of the annealed TiO2 nanotubular films. In the present study, 20 titanium discs (Φ 90 mm) were sequentially anodized in the same anodization electrolyte. The chemical composition of the electrolyte was measured after each anodization and correlated with the anodization current density, temperature, electrical conductivity, and pH of the electrolyte and with the morphology, structure, composition, and photocatalytic activity of the resulting TiO2 nanotube films. It was found that the length of the TiO2 nanotubes decreased with the age of the electrolyte due to its lower conductivity. The subsurface chemical composition was evaluated by time of flight secondary ion mass spectrometry (ToF SIMS) analyses, and the integrated ToF SIMS signals over a depth of 250 nm for the TiO2 nanotube films showed that the concentration of F- in the annealed TiO2 film increased with each subsequent anodization due to the increased pH value of the electrolyte. As a consequence, the concentration of the OH- and O2 - species decreased, which is a major reason for the reduced photocatalytic activity of the TiO2 films. It is proposed that the length of the TiO2 nanotubes does not play a decisive role in determining the photocatalytic activity of the TiO2 nanotube films. Finally, the best measured degradation results of 60% for caffeine were thus achieved for the first anodized titanium discs. After that the efficiency gradually decreased for each subsequent anodized disc.

Methodology for Investigating Electrochemical Gas Evolution Reactions: Floating Electrode as a Means for Effective Gas Bubble Removal.

The future significance of energy conversion has stimulated intense investigation of various electrocatalytic materials. Hence electrocatalysts have become the subject of electrochemical characterization on a daily basis. In certain cases of interest, when measuring electrochemical reactions beyond the onset potentials, however, appropriateness of existing electroanalytical methods may be questioned and alternative approaches need to be developed. The present study highlights some shortcomings in the electrochemical investigation of gas evolving reactions. The oxygen evolution reaction (OER) is selected as a case example with a specific focus on the electrochemical stability of a nanoparticulate iridium catalyst. When conventional electrochemical methods, such as thin film rotating disc electrodes are employed to study the materials' stability, the intrinsic degradation is masked by oxygen bubbles, which are inherently being formed during the reaction, especially when high current densities are used. In this Letter, we present a solution to this issue, the so-called floating electrode arrangement. Its elegant usage enables fast and reliable electrochemical characterization of oxygen evolution electrocatalysts.

Highly efficient TiO2-based microreactor for photocatalytic applications.

A photocatalytic, TiO2-based microreactor is designed and fabricated on a metal-titanium foil. The microchannel is mechanically engraved in the substrate foil, and a double-layered TiO2 anatase film is immobilized on its inner walls with a two-step synthesis, which included anodization and a hydrothermal treatment. X-ray diffraction (XRD) and scanning electron microscopy (SEM) confirm the presence of an approximately 10-µm-thick layer of titania nanotubes and anatase nanoparticles. The SEM and transmission electron microscopy (TEM) of the cross sections show a dense interface between the titanium substrate and the TiO2 nanotubes. An additional layer of TiO2-anatase nanoparticles on the top of the film provides a large, photocatalytic surface area. The metal-titanium substrate with a functionalized serpentine channel is sealed with UV-transparent Plexiglas, and four 0.8-mW UV LEDs combined with a power controller on a small printed-circuit board are fixed over the substrate. The photocatalytic activity and the kinetic properties for the degradation of caffeine are provided, and the longer-term stability of the TiO2 film is evaluated. The results show that after 6 months of use and 3600 working cycles the microreactor still exhibits 60% of its initial efficiency.