ABSTRACT
The morphological, electrical and rheological characterization of polystyrene nanocomposites containing copper nanowires (CuNWs) functionalized with 1-octanethiol is presented. Characterization by SEM and TEM shows that surface functionalization of the nanowires resulted in significant dispersion of CuNWs in the PS matrix. The electrical characterization of the nanocomposites indicates that functionalized CuNWs start to form electrically conductive networks at lower concentrations (0.25 vol% Cu) than using unfunctionalized CuNWs (0.5 vol% Cu). The organic coating on the nanowires prevents significant changes in the electrical resistivity in the vicinity of the percolation threshold. Percolated nanocomposites showed electrical resistivity in the range of 10(6)-10(7) Ω cm. The transition from liquid-like to solid-like behavior (rheological percolation) of the nanocomposites was studied using dynamic rheology at 200 °C. Unfunctionalized CuNWs result in electrical and rheological percolation at similar concentrations. Functionalized CuNWs show rheological percolation at higher concentration (1.0-2.0 vol%) than that required for electrical percolation. This is attributed to the decrease in the interfacial tension between nanowires and polymer chains and its effect on the viscoelastic behavior of the combined polymer-nanowire networks.
ABSTRACT
In order to simulate and optimize the microwave sintering of a silicon nitride and tungsten carbide/cobalt toolbits process, a microwave sintering process model has been built. A cylindrical sintering furnace was used containing a heat insulating layer, a susceptor layer, and an alumina tube containing the green toolbit parts between parallel, electrically conductive, graphite plates. Dielectric and absorption properties of the silicon nitride green parts, the tungsten carbide/cobalt green parts, and an oxidizable susceptor material were measured using perturbation and waveguide transmission methods. Microwave absorption data were measured over a temperature range from 20 degrees C to 800 degrees C. These data were then used in the microwave process model which assumed plane wave propagation along the radial direction and included the microwave reflection at each interface between the materials and the microwave absorption in the bulk materials. Heat transfer between the components inside the cylindrical sintering furnace was also included in the model. The simulated heating process data for both silicon nitride and tungsten carbide/cobalt samples closely follow the experimental data. By varying the physical parameters of the sintering furnace model, such as the thickness of the susceptor layer, the thickness of the allumina tube wall, the sample load volume and the graphite plate mass, the model data predicts their effects which are helpful in optimizing those parameters in the industrial sintering process.
