ABSTRACT
Pyrolysis is the thermal degradation of organic material in oxygen-free or very lean oxygen atmosphere. This study evaluates the use of pyrolysis for conversion of leather wastes from chromium tanning processes into Carbonized Leather Residues (CLR), and the utilization of CLR in metallurgical processes through the production of iron ore pellets. CLR was used to replace mineral coal in proportions of 10% and 25% on fixed carbon basis content in the mixtures for pellets preparation. Experimental conversions were performed on a pilot scale pyrolysis plant and a pelletizing reactor of the "pot grate" type. The results demonstrated the technical feasibility of using the charcoal product from animal origin as an energy source, with recovery of up to 76.47% of chromium contained in CLR in the final produced of iron ore pellets. Pellets with 25% replacement of fixed carbon in the coal showed an enhanced compressive strength, with an average value of 344kgfpellet(-1), compared to 300kgfpellet(-1) for standard produced pellets.
Subject(s)
Carbon/chemistry , Chromium/chemistry , Hot Temperature , Industrial Waste/analysis , Metallurgy/methods , Refuse Disposal/methods , Tanning/methods , Animals , Brazil , Charcoal , Coal , Compressive Strength , Environmental Monitoring/methods , Metals/chemistry , Particle Size , Phosphorus/chemistry , Risk Assessment/methods , Steel/chemistry , Stress, Mechanical , Water PurificationABSTRACT
O presente trabalho apresenta a avaliação técnica e ambiental de uma planta piloto de tratamento de Resíduos de Serviços de Saúde (RSS) por pirólise quanto à produtividade, ao consumo de combustível, ao rendimento gravimétrico do processo, às emissões atmosféricas, aos efluentes líquidos e ao produto carbonizado obtido. O processo apresentou valores para perda de massa entre 46,75 e 58,77%, para tempos de processamento variando entre 2 e 6 horas. A tecnologia empregada demonstrou maior segurança ambiental na terceira condição de operação testada, em relação às emissões de contaminantes para a atmosfera, levando-se em consideração o valor obtido na concentração de dioxinas e furanos de 0,0162 ng/Nm3. Nessa condição, a operação ocorreu com dois combustores, gás de pirólise sendo injetado no duto de alimentação de biomassa e com incremento de 15% no volume do fluxo de ar na zona de combustão dos cavacos, em mistura com o gás de pirólise. A solução proposta apresentou potencial para ser aplicada em municípios que enfrentam o gerenciamento adequado dos RSS como um desafio a ser transposto.
This work shows the technical and environmental evaluation of a pilot plant for treatment of health waste by pyrolysis, regarding its productivity, fuel consumption, weight loss in the process, atmospheric emissions, wastewater and the charcoal obtained. The process resulted in values of weight loss between 46,75 and 58,77%, for processing time ranged between 2 and 6 hours. The greatest environmental safety was obtained in the third tested operation condition, concerning atmospheric emissions of pollutants, as the concentration of dioxins and furans value obtained was 0,0162ng/Nm3. Two combustors were used in the operation, pyrolysis gas was injected in the biomass feed pipe, and the air flow volume was increased by 15% in the combustion zone of the wood chips, mixed with the pyrolysis gas. The proposed solution has shown great potential to be used in municipalities dealing with proper management of health waste as a challenge to be overcome.