Biomechanical analysis of functionally graded porous interbody cage for lumbar spinal fusion.

Functionally graded porous (FGP) interbody cage might offer a trade-off between porosity-based reduction of stiffness and mechanical properties. Using finite element models of intact and implanted lumbar functional spinal unit (FSU), the study investigated the quantitative deviations in load transfer and adaptive changes in bone density distributions around FGP interbody cages. The cage had three graded porosities: FGP-A, -B, and -C corresponded to a maximum porosity levels of 48%, 65% and 78%, respectively. Efficacy of the FGP cages were evaluated by comparing the numerically predicted results of solid-Ti and uniformly porous 78% porosity (P78) cage. Variations in stiffness and interface condition affected the strain distribution and bone remodelling around the cages. Peak strains of 0.5-1% were observed in less number of peri-prosthetic bone elements for the FGP cages as compared to the solid-Ti cage. Strains and bone apposition were considerably higher for the bonded implant-bone interface condition than the debonded case. For the FGP-C with bonded interface condition, bone apposition of 11-20% was predicted in the L4 and L5 regions of interest (ROIs); whereas the debonded model exhibited 6-10% increase in bone density. The deviations in bone density change between FGP-C and P78 model were 3-8% for L4 and L5 ROIs. FGP resulted in a reduced average micromotion (∼70-106 µm) as compared to solid-Ti (116 µm), for all physiologic movements. Compared to solid-Ti and uniformly porous cages, the FGP cage seems to be a viable alternative considering the conflicting nature of strength and porosity.

Design modification of surgical drill bit for final osteotomy site preparation towards improved bone-implant contact.

Implant stability significantly impacts accelerated osseointegration, leading to faster patient recovery. Both primary and secondary stability necessitates superior bone-implant contact influenced by the surgical tool required to prepare the final osteotomy site. Besides, excessive shearing and frictional forces generate heat causing local tissue necrosis. Hence, surgical procedure necessitates proper irrigation with water to minimize heat generation. Notably, the water irrigation system removes bone chips and osseous coagulums, which may help accelerate osseointegration and improve bone-implant contact. The inferior bone-implant contact and thermal necrosis at the osteotomy site are primarily responsible for poor osseointegration and eventual failure. Therefore, optimizing tool geometry is key to minimizing shear force, heat generation, and necrosis during final osteotomy site preparation. The present study explores modified drilling tool geometry, especially cutting edge for osteotomy site preparation. The mathematical modeling is used to find out ideal cutting-edge geometry that facilitates drilling under relatively less operational force (0.55-5.24 N) and torque (98.8-154.5 N-mm) with a significant reduction (28.78%-30.87%) in heat generation. Twenty-three conceivable designs were obtained using the mathematical model; however, only three have shown promising results in static structural FEM platforms. These drill bits are designed for the final drilling operation and need to be carried out during the final osteotomy site preparation.

Bone Remodeling Around Solid and Porous Interbody Cages in the Lumbar Spine.

Spinal fusion is an effective surgical treatment for intervertebral disk degeneration. However, the consequences of implantation with interbody cages on load transfer and bone remodeling in the vertebral bodies have scarcely been investigated. Using detailed three-dimensional models of an intact and implanted lumbar spine and the strain energy density based bone remodeling algorithm, this study aimed to investigate the evolutionary changes in distribution of bone density (ρ) around porous and solid interbody cages. Follower load technique and submodeling approach were employed to simulate applied loading conditions on the lumbar spine models. The study determined the relationship between mechanical properties and parametrical characteristics of porous body-centered-cubic (BCC) models, which corroborated well with Gibson-Ashby and exponential regression models. Variations in porosity affected the peri-prosthetic stress distributions and bone remodeling around the cages. In comparison to the solid cage, stresses and strains in the cancellous bone decreased with an increase in cage porosity; whereas the range of motion increased. For the solid cage, increase in bone density of 20-28% was predicted in the L4 inferior and L5 superior regions; whereas the model with 78% porosity exhibited a small 3-5% change in bone density. An overall increase of 9-14% bone density was predicted in the L4 and L5 vertebrae after remodeling for solid interbody cages, which may influence disk degeneration in the adjacent segment. In comparison to the solid cage, an interbody cage with 65-78% porosity could be a viable and promising alternative, provided sufficient mechanical strength is offered.

Numerical analysis of the mechanical behaviour of intact and implanted lumbar functional spinal units: Effects of loading and boundary conditions.

The objective of this study was to develop an improved finite element (FE) model of a lumbar functional spinal unit (FSU) and to subsequently analyse the deviations in load transfer owing to implantation. The effects of loading and boundary conditions on load transfer in intact and implanted FSUs and its relationship with the potential risk of vertebral fracture were investigated. The FE models of L1-L5 and L3-L4 FSUs, intact and implanted, were developed using patient-specific CT-scan dataset and segmentation of cortical and cancellous bone regions. The effect of submodelling technique, as compared to artificial boundary conditions, on the elastic behaviour of lumbar spine was examined. Applied forces and moments, corresponding to physiologic movements, were used as loading conditions. Results indicated that the loading and boundary conditions considerably affect stress-strain distributions within a FSU. This study, based on an improved FE model of a vertebra, highlights the importance of using the submodelling technique to adequately evaluate the mechanical behaviour of a FSU. In the intact FSU, strains of 200-400 µÎµ were observed in the cancellous bone of vertebral body and pedicles. High equivalent stresses of 10-25 MPa and 1-5 MPa were generated around the pars interarticularis for cortical and cancellous regions, respectively. Implantation caused reductions of 85%-92% in the range of motion for all movements. Insertion of the intervertebral cage resulted in major deviations in load transfer across a FSU for all movements. The cancellous bone around cage experienced pronounced increase in stresses of 10-15 MPa, which indicated potential risk of failure initiation in the vertebra.