High Refractive Index Polymer Thin Films by Charge-Transfer Complexation.

High refractive index polymers are essential in next-generation flexible optical and optoelectronic devices. This paper describes a simple synthetic method to prepare polymeric optical coatings possessing high refractive indexes. Poly(4-vinylpyridine) (P4VP) thin films prepared using initiated chemical vapor deposition are exposed to highly polarizable halogen molecules to form stable charge-transfer complexes: P4VP-IX (X = I, Br, and Cl). Fourier transform infrared spectroscopy was used to confirm the formation of charge-transfer complexes. Characterized by spectroscopic ellipsometry, the maximum refractive index of 2.08 at 587.6 nm is obtained for P4VP-I2. For P4VP-IBr and P4VP-ICl, the maximum refractive indexes are 1.849 and 1.774, respectively. By controlling the concentration of charge-transfer complexes, either through the halogen incorporation step or polymer composition through copolymerization with ethylene glycol dimethacrylate, the refractive indexes of the polymer thin films can be precisely controlled. The feasibility of P4VP-IX materials as optical coatings is also explored. The refractive index and thickness uniformity of a P4VP-I2 film over a 10 mm diameter circular area were characterized, showing standard deviations of 0.0769 and 1.91%, respectively.

Porous Polymer Films with Tunable Pore Size and Morphology by Vapor Deposition.

The fabrication of porous polymer thin films with precise thickness and morphological control through conventional solvent-based techniques is challenging. Herein, we present a fabrication method for porous polymer thin films based on chemical vapor deposition that provides control over pore size, pore morphology, and film thickness. The porous films are prepared by co-depositing crystallizable porogen molecules with cross-linked poly(glycidyl methacrylate) (pGMA) thin films, which are synthesized by initiated chemical vapor deposition (iCVD). As the porogen is deposited, it crystallizes and phase-separates from the polymer film; simultaneous polymerization of pGMA limits crystal growth, controlling the size of crystals. Using naphthalene as porogen resulted in thin films with pore sizes from 5.9 to 24.2 µm and porosities ranging from 59.4 to 78.4%. Using octamethylcyclotetrasiloxane as porogen, which is miscible with the GMA monomer, drastically reduced the pore dimensions, ranging from 14.4 to 65.3 nm with porosities from 8.0 to 33.2%. The film morphology was highly dependent on the relative kinetics of porogen crystallization, phase separation, and heterogeneous polymerization. The kinetics of these competing processes are discussed qualitatively based on nucleation theory and Cahn-Hilliard theory. Fourier-transform infrared spectroscopy confirmed the retention of the reactive epoxide functionality of glycidyl methacrylate, which can enable further chemical derivatization as required for application in optoelectronics, sensing, separations, and biomedical devices.

Mirror-Like Electrodeposition of Lithium Metal under a Low-Resistance Artificial Solid Electrolyte Interphase Layer.

Nonuniform electrodeposition and dendritic growth of lithium metal coupled to its chemical incompatibility with liquid electrolytes are largely responsible for poor Coulombic efficiency and safety hazards preventing the successful implementation of energy-dense Li metal anodes. Artificial solid electrolyte interface (ASEI) layers have been proposed to address the morphological evolution and chemical reactions in Li metal anodes. In this study, an ASEI layer consisting of a lithium phosphorus oxynitride (LiPON) thin film electrolyte and gold-alloying interlayer was developed and shown to promote the electrodeposition of smooth, homogeneous, mirror-like Li metal morphologies. The Au layer alloyed with Li, reducing the nucleation overpotential and resulting in a more spatially uniform metal deposit, while the LiPON layer provided a physical barrier between the Li metal and aprotic liquid electrolyte. The effectiveness and integrity of the LiPON protective layer was assessed using in operando impedance spectroscopy and ex situ SEM/EDS characterization. Smooth, homogeneous Li morphologies were realized in capacities up to 3 mAh cm-2 plated at 0.1 mA cm-2. At higher current densities up to 1 mA cm-2 or increased deposition capacities of 6 mAh cm-2, the LiPON coating fractured due to the localized, nonuniform lithium deposits and rough, dendritic Li morphologies were observed. This approach represents a new strategy in the design of artificial SEIs to enable Li metal anodes with practical areal capacities.

High Modulus, Thermally Stable, and Self-Extinguishing Aramid Nanofiber Separators.

Mechanically and thermally robust separators offer an alternative approach for preventing battery failure under extreme conditions such as high loads and temperatures. However, the trade-off between electrochemical performance and mechanical and thermal stability remains an ongoing challenge. Here, we investigate aramid nanofiber (ANF) separators that possess high moduli and self-extinguishing characteristics. The ANF separators are formed from the dissolution of bulk Kevlar fibers and their subsequent vacuum-assisted self-assembly. Thermogravimetric analysis shows a high 5 wt % decomposition temperature of 447 °C, which is over ∼175 °C higher than commercial Celgard separators. The ANF separator also possesses a high Young's modulus of 8.8 GPa, which is ∼1000% higher than commercial separators. Even when dry or when soaked in battery electrolyte, the ANF separators self-extinguish upon exposure to flame, whereas commercial separators melt or drip. We show that these features, although adventitious, present a trade-off with electrochemical performance in which a lithium nickel manganse cobalt (NMC) oxide-based battery possessed a reduced capacity of 123.4 mA h g-1. Considering the separator holistically, we propose that the ANF separator shows an excellent balance of the combined properties of high modulus, flame-resistance, thermal stability, and electrochemical stability and might be suitable for extreme environment applications with further testing.

Silicon Surface Tethered Polymer as Artificial Solid Electrolyte Interface.

We have developed a proof of concept electrode design to covalently graft poly(methyl methacrylate) brushes directly to silicon thin film electrodes via surface-initiated atom transfer radical polymerization. This polymer layer acts as a stable artificial solid electrolyte interface that enables surface passivation despite large volume changes during cycling. Thin polymer layers (75 nm) improve average first cycle coulombic efficiency from 62.4% in bare silicon electrodes to 76.3%. Average first cycle reversible capacity was improved from 3157 to 3935 mAh g-1, and average irreversible capacity was reduced from 2011 to 1020 mAh g-1. Electrochemical impedance spectroscopy performed on silicon electrodes showed that resistance from solid electrolyte interface formation increased from 79 to 1508 Ω in untreated silicon thin films over 26 cycles, while resistance growth was lower - from 98 to 498 Ω - in silicon films functionalized with PMMA brushes. The lower increase suggests enhanced surface passivation and lower electrolyte degradation. This work provides a pathway to develop artificial solid electrolyte interfaces synthesized under controlled reaction conditions.

Shear Thickening Electrolyte Built from Sterically Stabilized Colloidal Particles.

We present a method to prepare shear thickening electrolytes consisting of silica nanoparticles in conventional liquid electrolytes with limited flocculation. These electrolytes rapidly and reversibly stiffen to solidlike behaviors in the presence of external shear or high impact, which is promising for improved lithium ion battery safety, especially in electric vehicles. However, in initial chemistries the silica nanoparticles aggregate and/or sediment in solution over time. Here, we demonstrate steric stabilization of silica colloids in conventional liquid electrolyte via surface-tethered PMMA brushes, synthesized via surface-initiated atom transfer radical polymerization. The PMMA increases the magnitude of the shear thickening response, compared to the uncoated particles, from 0.311 to 2.25 Pa s. Ultrasmall-angle neutron scattering revealed a reduction in aggregation of PMMA-coated silica nanoparticles compared to bare silica nanoparticles in solution under shear and at rest, suggesting good stabilization. Conductivity tests of shear thickening electrolytes (30 wt % solids in electrolyte) at rest were performed with interdigitated electrodes positioned near the meniscus of electrolytes over the course of 24 h to track supernatant formation. Conductivity of electrolytes with bare silica increased from 10.1 to 11.6 mS cm-1 over 24 h due to flocculation. In contrast, conductivity of electrolytes with PMMA-coated silica remained stable at 6.1 mS cm-1 over the same time period, suggesting good colloid stability.

Nanostructure enhanced ionic transport in fullerene reinforced solid polymer electrolytes.

Solid polymer electrolytes, such as polyethylene oxide (PEO) based systems, have the potential to replace liquid electrolytes in secondary lithium batteries with flexible, safe, and mechanically robust designs. Previously reported PEO nanocomposite electrolytes routinely use metal oxide nanoparticles that are often 5-10 nm in diameter or larger. The mechanism of those oxide particle-based polymer nanocomposite electrolytes is under debate and the ion transport performance of these systems is still to be improved. Herein we report a 6-fold ion conductivity enhancement in PEO/lithium bis(trifluoromethanesulfonyl) imide (LiTFSI)-based solid electrolytes upon the addition of fullerene derivatives. The observed conductivity improvement correlates with nanometer-scale fullerene crystallite formation, reduced crystallinities of both the (PEO)6:LiTFSI phase and pure PEO, as well as a significantly larger PEO free volume. This improved performance is further interpreted by enhanced decoupling between ion transport and polymer segmental motion, as well as optimized permittivity and conductivity in bulk and grain boundaries. This study suggests that nanoparticle induced morphological changes, in a system with fullerene nanoparticles and no Lewis acidic sites, play critical roles in their ion conductivity enhancement. The marriage of fullerene derivatives and solid polymer electrolytes opens up significant opportunities in designing next-generation solid polymer electrolytes with improved performance.

In situ determination of the liquid/solid interface thickness and composition for the Li ion cathode LiMn(1.5)Ni(0.5)O4.

Using neutron reflectometry, we have determined the thickness and scattering length density profile of the electrode-electrolyte interface for the high-voltage cathode LiMn(1.5)Ni(0.5)O4 in situ at open circuit voltage and fully delithiated. Upon exposure to a liquid electrolyte, a thin 3.3 nm Li-rich interface forms due to the ordering of the electrolyte on the cathode surface. This interface changes in composition, as evident by an increase in the scattering length density of the new layer, with charging as the condensed layer evolves from being lithium rich to one containing a much higher concentration of F from the LiPF6 salt. These results show the surface chemistry evolves as a function of the potential.

Direct measurement of the chemical reactivity of silicon electrodes with LiPF6-based battery electrolytes.

We report the first direct measurement of the extent of the spontaneous non-electrochemically driven reaction between a lithium ion battery electrode surface (Si) and a liquid electrolyte (1.2 M LiPF6-3 : 7 wt% ethylene carbonate : dimethyl carbonate). This layer is estimated to be 35 Å thick with a SLD of ∼ 4 × 10(-6) Å(-2) and likely originates from the consumption of the silicon surface.

Chemical vapor deposition of conformal, functional, and responsive polymer films.

Chemical vapor deposition (CVD) polymerization utilizes the delivery of vapor-phase monomers to form chemically well-defined polymeric films directly on the surface of a substrate. CVD polymers are desirable as conformal surface modification layers exhibiting strong retention of organic functional groups, and, in some cases, are responsive to external stimuli. Traditional wet-chemical chain- and step-growth mechanisms guide the development of new heterogeneous CVD polymerization techniques. Commonality with inorganic CVD methods facilitates the fabrication of hybrid devices. CVD polymers bridge microfabrication technology with chemical, biological, and nanoparticle systems and assembly. Robust interfaces can be achieved through covalent grafting enabling high-resolution (60 nm) patterning, even on flexible substrates. Utilizing only low-energy input to drive selective chemistry, modest vacuum, and room-temperature substrates, CVD polymerization is compatible with thermally sensitive substrates, such as paper, textiles, and plastics. CVD methods are particularly valuable for insoluble and infusible films, including fluoropolymers, electrically conductive polymers, and controllably crosslinked networks and for the potential to reduce environmental, health, and safety impacts associated with solvents. Quantitative models aid the development of large-area and roll-to-roll CVD polymer reactors. Relevant background, fundamental principles, and selected applications are reviewed.

Initiated chemical vapor deposition of alternating copolymers of styrene and maleic anhydride.

Initiated chemical vapor deposition (iCVD) of alternating copolymer thin films has been achieved for the first time. Copolymerization is desirable for maleic anhydride (Ma) since this monomer does not homopolymerize to an appreciable extent. At conditions where the observed deposition rates for styrene (S) and Ma homopolymers were only 0 and 5.5 nm/min, respectively, combining the two monomers resulted in a much higher deposition rate of 75.4 nm/min. iCVD processes utilize low energy (<30 W) to generate peroxy radicals from initiator molecules while avoiding degradation of functional groups in the monomers. Indeed, full retention of the anhydride functionality from the Ma monomer and avoidance of undesirable side reactions was observed in iCVD of poly(styrene-alt-maleic anhydride) (PSMa) copolymer films. Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, and 13C nuclear magnetic resonance (NMR) conclusively demonstrate that all of the copolymer films contain 50% styrene and 50% Ma (within experimental error), irrespective of gas feed ratios employed during the deposition. The 13C NMR signal in the 136-140 ppm region from the quaternary carbon in styrene and additional distortionless enhancement polarization transfer experiments confirmed that the copolymers are strictly alternating. Varying the gas feed ratio of Ma to styrene provided control over deposition rates and number-average molecular weights. Number-average molecular weights varied from 1380 to 4680 g/mol, and deposition rates varied from 6.3 to 75.4 nm/min.