5G-enabled, battery-less smart skins for self-monitoring megastructures and digital twin applications.

With the current development of the 5G infrastructure, there presents a unique opportunity for the deployment of battery-less mmWave reflect-array-based sensors. These fully-passive devices benefit from having a larger detectability than alternative battery-less solutions to create self-monitoring megastructures. The presented 'smart' skin sensor uses a Van-Atta array design enabling ubiquitous local strain monitoring for the structural health monitoring of composite materials featuring wide interrogation angles. Proof-of-concept prototypes of these 'smart' skin millimeter-wave identification tags, that can be mounted on or embedded within common materials used in wind turbine blades, present a highly-detectable radar cross-section of - 33.75 dBsm and - 35.00 dBsm for mounted and embedded sensors respectively. Both sensors display a minimum resolution of 202 µ -strain even at 40 ∘ off-axis enabling interrogation of the fully-passive sensor at oblique angles of incidence. When interrogated from a proof-of-concept reader, the fully-passive, sticker-like mmID enables local strain monitoring of both carbon fiber and glass fiber composite materials. The sensors display a repeatable and recoverable response over 0-3000 µ -strain and a sensitivity of 7.55 kHz/ µ -strain and 7.92 kHz/ µ -strain for mounted and embedded sensors, respectively. Thus, the presented 5G-enabled battery-less sensor presents massive potential for the development of ubiquitous Digital Twinning of composite materials in future smart cities architectures.

Additively manufactured magic cube platforms for fully integrated wireless sensing nodes for Internet of Things applications.

Wireless sensor networks for environmental monitoring are a key feature in developing the Internet of Things. Although there has been much research in developing components for wireless sensing nodes, advances in creating fully integrated sensing nodes is limited. Furthermore, because most sensing nodes that have been developed are intended to perform a fixed task, each new effort to design an integrated sensing node with different functionality must start from scratch. Here we introduce a broadly applicable platform for the development and production of fully integrated wireless sensing nodes. The platform is an additively manufactured cube that has different subsystems occupying separate faces of the 3D structure. While both additively manufactured sensors and cube-shaped wireless sensing nodes have been previously reported, these two approaches have yet to be combined. A key technology that enables this is the use of additively manufactured, nonplanar bent microstrips. This realization offers a "plug-and-play" approach to sensor node design, as the subsystems are considered modular and can be swapped to alter the function of the device. Implementing this concept enables the rapid development and deployment of wireless sensor networks.

Additively manufactured flexible on-package phased array antennas for 5G/mmWave wearable and conformal digital twin and massive MIMO applications.

This paper thoroughly investigates material characterization, reliability evaluation, fabrication, and assembly processes of additively manufactured flexible packaging and reconfigurable on-package antenna arrays for next-generation 5G/mmWave wearable and conformal applications. The objective is to bridge the technology gap in current Flexible Hybrid Electronics (FHE) designs at mmWave frequencies and address the challenges of establishing future design standards for additively manufactured flexible packages and System-on-Package (SoP) integrated modules. Multiple 3D printed flexible materials have been characterized for their electrical and mechanical properties over the 5G/mmW frequency band (26-40 GHz), and the inkjet printed interconnects on 3D printed Polypropylene (PP) substrates demonstrated excellent electrical and mechanical performance during a 10,000-time cyclic bending test over typical wearable flexible radii down to 1 inch. A proof-of-concept flexible on-package phased array with an integrated microfluidic cooling channel on 3D printed substrates was fabricated and measured, demonstrating [Formula: see text] beam steering capability with efficient cooling. The proposed reconfigurable design and low-temperature fabrication approach using additive manufacturing can be widely applied to next-generation highly-complex on-demand FHE, flexible multi-chip-module integration, and on-package phased-array modules for 5G/mmWave wearable and conformal smart skin, digital twin and massive MIMO applications.

The New Era of Long-Range "Zero-Interception" Ambient Backscattering Systems: 130 m with 130 nA Front-End Consumption.

Internet of Things applications based on backscatter radio principles have appeared to address the limitations of high cost and high power consumption. While radio-frequency identification (RFID) sensor nodes are among the most commonly utilized state-of-the-art technologies, their range for passive implementations is typically short and well below 10 m being impractical for "rugged" applications where approaching the tag at such proximity, is not convenient or safe. In this work, we propose a long-range "zero interception" ambient backscatter (LoRAB) communication system relying on low power sensor (tag) deployments. Without employing a dedicated radio transmission, our technology enables the "zero interception" communication of the tags with portable receivers over hundreds of meters. This enables low-cost and low-power communications across a wide range of missions by using chirp spread spectrum (CSS) modulation on ambient FM signals. A laboratory prototype exploiting commercial components (laptops, DAQ, software-defined radios (SDR) platform) have demonstrated the potential by achieving 130 m tag-to-reader distance for a low bit rate of 88 bps with the modulator current consumption at around 103 nA.

Tile-based massively scalable MIMO and phased arrays for 5G/B5G-enabled smart skins and reconfigurable intelligent surfaces.

This work presents a novel tile based approach to constructing, in a modular fashion, massively scalable MIMO and phased arrays for 5G/B5G millimeter-wave smart skins and large-area reconfigurable intelligent surfaces for Smart Cities and IoT applications. A proof-of-concept 29 GHz 32 elements phased array utilizing [Formula: see text] "8-element subarray" tiles was fabricated and measured and demonstrates [Formula: see text] 30beamsteering capability. The unique benefits of the proposed tile approach utilizes the fact that tiles of identical sizes can be manufactured in large quantities rather than have arrays of multiple sizes serve various user capacity coverage areas. It has to be stressed that the proof-of-concept flexible [Formula: see text] tile array features no performance degradation when it is wrapped around a 3.5 cm radius curvature. This topology can be easily scaled up to massively large arrays by simply adding more tiles and extending the feeding network on the mounting tiling layer. The tiles are assembled onto a single flexible substrate which interconnects the RF, DC and digital traces, allowing for the easy realization of on-demand very large antenna arrays on virtually any practical conformal platform for frequencies up to sub-THz frequency range.

Energy-Efficient Harmonic Transponder Based on On-Off Keying Modulation for Both Identification and Sensing.

This paper presents a novel passive Schottky-diode frequency doubler equipped with an on-off keying (OOK) modulation port to be used in harmonic transponders for both identification and sensing applications. The amplitude modulation of the second-harmonic output signal is achieved by driving a low-frequency MOSFET, which modifies the dc impedance termination of the doubler. Since the modulation signal is applied to the gate port of the transistor, no static current is drained. A proof-of-concept prototype was manufactured and tested, operating at 1.04 GHz. An on/off ratio of 23 dB was observed in the conversion loss of the doubler for an available input power of -10 dBm. The modulation port of the circuit was excited with a square wave (fm up to 15 MHz), and the measured sidebands in the spectrum featured a good agreement with the theory. Then, the doubler was connected to a harmonic antenna system and tested in a wireless experiment for fm up to 1 MHz, showing an excellent performance. Finally, an experiment was conducted where the output signal of the doubler was modulated by a reed switch used to measure the rotational speed of an electrical motor. This work opens the door to a new class of frequency doublers, suitable for ultra low-power harmonic transponders for identification and sensing applications.

Triple-Band Single-Layer Rectenna for Outdoor RF Energy Harvesting Applications.

A triple-band single-layer rectenna for outdoor RF energy applications is introduced in this paper. The proposed rectenna operates in the frequency bands of LoRa, GSM-1800, and UMTS-2100 networks. To obtain a triple-band operation, a modified E-shaped patch antenna is used. The receiving module (antenna) of the rectenna system is optimized in terms of its reflection coefficient to match the RF-to-DC rectifier. The final geometry of the proposed antenna is derived by the application of the Moth Search Algorithm and a commercial electromagnetic solver. The impedance matching network of the proposed system is obtained based on a three-step process, including the minimization of the reflection coefficient versus frequency, as well as the minimization of the reflection coefficient variations and the maximization of the DC output voltage versus RF input power. The proposed RF-to-DC rectifier is designed based on the Greinacher topology. The designed rectenna is fabricated on a single layer of FR-4 substrate. Measured results show that our proposed rectenna can harvest RF energy from outdoor (ambient and dedicated) sources with an efficiency of greater than 52%.

5G as a wireless power grid.

5G has been designed for blazing fast and low-latency communications. To do so, mm-wave frequencies were adopted and allowed unprecedently high radiated power densities by the FCC. Unknowingly, the architects of 5G have, thereby, created a wireless power grid capable of powering devices at ranges far exceeding the capabilities of any existing technologies. However, this potential could only be realized if a fundamental trade-off in wireless energy harvesting could be circumvented. Here, we propose a solution that breaks the usual paradigm, imprisoned in the trade-off between rectenna angular coverage and turn-on sensitivity. The concept relies on the implementation of a Rotman lens between the antennas and the rectifiers. The printed, flexible mm-wave lens allows robust and bending-resilient operation over more than 20 GHz of gain and angular bandwidths. Antenna sub-arrays, rectifiers and DC combiners are then added to the structure to demonstrate its combination of large angular coverage and turn-on sensitivity-in both planar and bent conditions-and a harvesting ability up to a distance of 2.83 m in its current configuration and exceeding 180 m using state-of-the-art rectifiers enabling the harvesting of several µW of DC power (around 6 µW at 180 m with 75 dBm EIRP).

Gain-Enhanced Metamaterial Absorber-Loaded Monopole Antenna for Reduced Radar Cross-Section and Back Radiation.

This paper proposes a gain-enhanced metamaterial (MM) absorber-loaded monopole antenna that reduces both radar cross-section and back radiation. To demonstrate the proposed idea, we designed a wire monopole antenna and an MM absorber. The MM absorber comprised lumped elements of subwavelength unit cells and achieved 90% absorbance bandwidth from 2.42-2.65 GHz. For low-profile configurations, the MM absorber was loaded parallel to and 10 mm from the monopole antenna, corresponding to 0.09 λ0 at 2.7 GHz. The monopole antenna resonated at 2.7 GHz with a 3.71 dBi peak gain and 2.65 GHz and 6.46 dBi peak gain, before and after loading the MM absorber, respectively. Therefore, including the MM absorber increased peak gain by 2.7 dB and reduced back radiation by 15 dB. The proposed antenna radar cross-section was reduced by 2 dB compared with a monopole antenna with an artificial magnetic conductor.

Optically Transparent Metamaterial Absorber Using Inkjet Printing Technology.

An optically transparent metamaterial absorber that can be obtained using inkjet printing technology is proposed. In order to make the metamaterial absorber optically transparent, an inkjet printer was used to fabricate a thin conductive loop pattern. The loop pattern had a width of 0.2 mm and was located on the top surface of the metamaterial absorber, and polyethylene terephthalate films were used for fabricating the substrate. An optically transparent conductive indium tin oxide film was introduced in the bottom ground plane. Therefore, the proposed metamaterial absorber was optically transparent. The metamaterial absorber was demonstrated by performing a full-wave electromagnetic simulation and measured in free space. In the simulation, the 90% absorption bandwidth ranged from 26.6 to 28.8 GHz, while the measured 90% absorption bandwidth was 26.8-28.2 GHz. Therefore, it is successfully demonstrated by electromagnetic simulation and measurement results.

Bi-Directional Loop Antenna Array Using Magic Cube Origami.

In this paper, we propose a bi-directional loop antenna array using magic cube origami. The proposed antenna array consists of three one-wavelength loop antenna elements with series feeding. Each loop antenna is realized on a single magic cube, and three cubes are connected in series to form the array. The three cubes can be easily folded and unfolded due to being constructed in the form of a magic cube origami. Antenna volume can be minimized for high mobility by folding the array, which radiates a bi-directional pattern with full volume when unfolded. The proposed antenna was designed at 1.39 GHz. When the single antenna is realized on the single cube, the peak gain is 4.03 dBi. The peak gain increased to 5.2 and 5.53 dBi with two and three antennas, respectively. Half-power beam width (HPBW) with three antenna elements decreased to 40° from 360° compared to the HPBW with the single antenna. The proposed antenna performance was assessed numerically and experimentally.

Hybrid Printed Energy Harvesting Technology for Self-Sustainable Autonomous Sensor Application.

In this paper, the far-field energy harvesting system for self-sustainable wireless autonomous sensor application is presented. The proposed autonomous sensor system consists of a wireless power supplier (active antenna) and far-field energy harvesting technology-enabled autonomous battery-less sensors. The wireless power supplier converts solar power to electromagnetic power in order to transfer power to multiple autonomous sensors wirelessly. The autonomous sensors have far-field energy harvesters which convert transmitted RF power to voltage regulated DC power to power-on the sensor system. The hybrid printing technology was chosen to build the autonomous sensors and the wireless power suppliers. Two popular hybrid electronics technologies (direct nano-particle printing and indirect copper thin film printing techniques) are discussed in detail.

Low-Loss and Light Substrate Integrated Waveguide Using 3D Printed Honeycomb Structure.

This article proposes a low-loss and light 3D-printed substrate-integrated waveguide (SIW). Despite the use of lossy polylactic acid (PLA) material, insertion loss is reduced, and bandwidth is increased due to a honeycomb substrate similar to air. To demonstrate the proposed concept, we fabricated microstrip-fed SIWs with solid PLA and honeycomb substrates, and compared their performance numerically and experimentally. Average measured insertion loss from 3.4 to 5.5 GHz for the honeycomb SIW is 1.38 dB, whereas SIW with solid PLA is 3.15 dB. Light weight is an additional advantage of the proposed structure.

Continuous-range tunable multilayer frequency-selective surfaces using origami and inkjet printing.

The tremendous increase in the number of components in typical electrical and communication modules requires low-cost, flexible and multifunctional sensing, energy harvesting, and communication modules that can readily reconfigure, depending on changes in their environment. Current subtractive manufacturing-based reconfigurable systems offer limited flexibility (limited finite number of discrete reconfiguration states) and have high fabrication cost and time requirements. Thus, this paper introduces an approach to solve the problem by combining additive manufacturing and origami principles to realize tunable electrical components that can be reconfigured over continuous-state ranges from folded (compact) to unfolded (large surface) configurations. Special "bridge-like" structures are introduced along the traces that increase their flexibility, thereby avoiding breakage during folding. These techniques allow creating truly flexible conductive traces that can maintain high conductivity even for large bending angles, further enhancing the states of reconfigurability. To demonstrate the idea, a Miura-Ori pattern is used to fabricate spatial filters-frequency-selective surfaces (FSSs) with dipole resonant elements placed along the fold lines. The electrical length of the dipole elements in these structures changes when the Miura-Ori is folded, which facilitates tunable frequency response for the proposed shape-reconfigurable FSS structure. Higher-order spatial filters are realized by creating multilayer Miura-FSS configurations, which further increase the overall bandwidth of the structure. Such multilayer Miura-FSS structures feature the unprecedented capability of on-the-fly reconfigurability to different specifications (multiple bands, broadband/narrowband bandwidth, wide angle of incidence rejection), requiring neither specialized substrates nor highly complex electronics, holding frames, or fabrication processes.

Design of Inkjet-Printed RFID-Based Sensor on Paper: Single- and Dual-Tag Sensor Topologies.

The detailed design considerations for the printed RFID-based sensor system is presented in this paper. Starting from material selection and metallization method, this paper discusses types of RFID-based sensors (single- & dual-tag sensor topologies), design procedures, and performance evaluation methods for the wireless sensor system. The electrical properties of the paper substrates (cellulose-based and synthetic papers) and the silver nano-particle-based conductive film are thoroughly characterized for RF applications up to 8 GHz. The reported technology could potentially set the foundation for truly “green”, low-cost, scalable wireless topologies for autonomous Internet-of-Things (IoT), bio-monitoring, and “smart skin” applications.

Author Correction: Sensitivity enhancement of flexible gas sensors via conversion of inkjet-printed silver electrodes into porous gold counterparts.

A correction to this article has been published and is linked from the HTML and PDF versions of this paper. The error has been fixed in the paper.

Sensitivity enhancement of flexible gas sensors via conversion of inkjet-printed silver electrodes into porous gold counterparts.

This work describes a facile, mild and general wet chemical method to change the material and the geometry of inkjet-printed interdigitated electrodes (IDEs) thus drastically enhancing the sensitivity of chemiresistive sensors. A novel layer-by-layer chemical method was developed and used to uniformly deposit semiconducting single-wall carbon nanotube (SWCNT)-based sensing elements on a Kapton® substrate. Flexible chemiresistive sensors were then fabricated by inkjet-printing fine-featured silver IDEs on top of the sensing elements. A mild and facile two-step process was employed to convert the inkjet-printed dense silver IDEs into their highly porous gold counterparts under ambient conditions without losing the IDE-substrate adhesion. A proof-of-concept gas sensor equipped with the resulting porous gold IDEs featured a sensitivity to diethyl ethylphosphonate (DEEP, a simulant of the nerve agent sarin) of at least 5 times higher than a similar sensor equipped with the original dense silver IDEs, which suggested that the electrode material and/or the Schottky contacts between the electrodes and the SWCNTs might have played an important role in the gas sensing process.

A bio-enabled maximally mild layer-by-layer Kapton surface modification approach for the fabrication of all-inkjet-printed flexible electronic devices.

A bio-enabled, environmentally-friendly, and maximally mild layer-by-layer approach has been developed to surface modify inherently hydrophobic Kapton HN substrates to allow for great printability of both water- and organic solvent-based inks thus facilitating the full-inkjet-printing of flexible electronic devices. Different from the traditional Kapton surface modification approaches which are structure-compromising and use harsh conditions to target, and oxidize and/or remove part of, the surface polyimide of Kapton, the present Kapton surface modification approach targeted the surface electric charges borne by its additive particles, and was not only the first to utilize environmentally-friendly clinical biomolecules to build up a thin film of protamine-heparin complex on Kapton, but also the first to be conducted under minimally destructive and maximally mild conditions. Besides, for electrically charged ink particles, the present surface modification method can enhance the uniformity of the inkjet-printed films by reducing the "coffee ring effect". As a proof-of-concept demonstration, reduced graphene oxide-based gas sensors, which were flexible, ultra-lightweight, and miniature-sized, were fully-inkjet-printed on surface modified Kapton HN films and tested for their sensitivity to dimethyl methylphosphonate (a nerve agent simulant). Such fabricated sensors survived a Scotch-tape peel test and were found insensitive to repeated bending to a small 0.5 cm radius.

Fully inkjet-printed microfluidics: a solution to low-cost rapid three-dimensional microfluidics fabrication with numerous electrical and sensing applications.

As the needs for low-cost rapidly-produced microfluidics are growing with the trend of Lab-on-a-Chip and distributed healthcare, the fully inkjet-printing of microfluidics can be a solution to it with numerous potential electrical and sensing applications. Inkjet-printing is an additive manufacturing technique featuring no material waste and a low equipment cost. Moreover, similar to other additive manufacturing techniques, inkjet-printing is easy to learn and has a high fabrication speed, while it offers generally a great planar resolution down to below 20 µm and enables flexible designs due to its inherent thin film deposition capabilities. Due to the thin film feature, the printed objects also usually obtain a high vertical resolution (such as 4.6 µm). This paper introduces a low-cost rapid three-dimensional fabrication process of microfluidics, that relies entirely on an inkjet-printer based single platform and can be implemented directly on top of virtually any substrates.

Microfluidic tunable inkjet-printed metamaterial absorber on paper.

In this paper, we propose a novel microfluidic tunable metamaterial (MM) absorber printed on a paper substrate in silver nanoparticle ink. The metamaterial is designed using a periodic array consisting of square patches. The conductive patterns are inkjet-printed on paper using silver nanoparticle inks. The microfluidic channels are laser-etched on polymethyl methacrylate (PMMA). The conductive patterns on paper and the microfluidic channels on PMMA are bonded by an SU-8 layer that is also inkjet-printed on the conductive patterns. The proposed MM absorber provides frequency-tuning capability for different fluids in the microfluidic channels. We performed full-wave simulations and measurements that confirmed that the resonant frequency decreased from 4.42 GHz to 3.97 GHz after the injection of distilled water into the microfluidic channels. For both empty and water-filled channels, the absorptivity is higher than 90% at horizontal and vertical polarizations.