ABSTRACT
Lignin, the most abundant aromatic polymer in nature, is one of the most promising renewable feedstocks for value-added polymer products. However, it is challenging to prepare high-performance and multifunctional polymer materials with renewable lignin because of its poor compatibility with the elastomer matrix. In fact, lignin often requires solvent fractionation, chemical modification, or prohibitively expensive additives. This work develops a cost-effective strategy to prepare ionomeric elastomer composites based on a commercial carboxyl elastomer and a high content of lignin without purification or chemical modification. The compatibility between the elastomer and lignin is improved by the incorporation of zinc oxide which creates metal-ligand coordination at the interfaces between the carboxyl groups of the elastomer and the oxygen-bearing groups of the lignin. This results in fine dispersion of the lignin in the elastomer matrix, even when its content reaches 50 wt %. The lignin/elastomer composites show excellent mechanical properties, which are attributed to the reinforcing effect of the lignin domains and the presence of abundant sacrificial coordination bonds. Moreover, ionic bonds and ionic aggregates created by the neutralization of the zinc ions with the carboxyl groups of the elastomer behave as physical crosslinks which endow the composites with excellent recyclability; namely, their mechanical properties are retained or even improved after multiple reprocessing cycles. They also show good self-repairability and shape memory. Hence, this work may open up new avenues to utilize lignin as a renewable alternative to petroleum derivatives for designing and fabricating high-performance and multifunctional elastomer materials.
ABSTRACT
The covalent cross-linking is an essential prerequisite for achieving the unique entropic elasticity of rubber products; however, the formation of a 3D cross-linked network and permanent cross-links makes thermosetting rubbers difficult to be recycled, causing serious environmental pollution at the end of their life. Herein, a facile, green, and promising strategy to introduce the exchangeable and cleavable acetal bonds into the chemically cross-linked networks of diene-typed rubbers is reported. For the first time, the hydroxyl-functionalized styrene-butadiene rubber (ESBR-HEMA) is prepared by introducing 2-hydroxyethyl methacrylate (HEMA) during the emulsion polymerization of styrene-butadiene rubber (ESBR). Then, based on hydroxyl-vinyl ether addition reactions, divinyl ether (DVE) could serve as a cross-linking agent to facilely and effectively cross-link hydroxyl-functionalized rubbers without additional additives, producing exchangeable and hydrolyzable acetal linkages. What's more, the acetal-containing cross-linked network in ESBR-HEMA vulcanizates could rearrange their topologies at elevated temperatures, endowing them with malleable and thermal reprocessing abilities. Moreover, the hydrolyzable acetal bonds could be selectively cleaved into hydroxyl and aldehyde groups in acidic conditions, resulting in a closed-loop chemical recycling of the ESBR-HEMA rubber. Hence, this work provides a facile and green cross-linking strategy for hydroxyl-functionalized rubbers to address the inherent problems brought from the covalent cross-linking of rubbers.
