Cross-Scale Industrial Manufacturing of Multifunctional Glass Fiber/Epoxy Composite Tubes via a Purposely Modified Filament Winding Production Line.

In the present research work is demonstrated a cross-scale manufacturing approach for the production of multifunctional glass fiber reinforced polymer (GFRP) composite tubes with a purposely redesigned filament winding process. Up until now, limited studies have been reported towards the multiscale reinforcement direction of continuous fibers for the manufacturing of hierarchical composites at the industrial level. This study involved the development of two different multi-walled carbon nanotube (MWCNT) aqueous-based inks, which were employed for the modification of commercial glass fiber (GF) reinforcing tows via a bath coating unit in a pilot production line. The obtained multifunctional GFRP tubes presented a variety of characteristics in relation to their final mechanical, hydrothermal aging, electrical, thermal and thermoelectric properties. Results revealed that the two individual systems exhibited pronounced differences both in crushing behavior and durability performance. Interestingly, for lateral compression the MWCNT coatings comprising a polymeric dispersant minorly affected the mechanical response of the produced tubes. The crashworthiness indicators of the multifunctional tubes displayed a slight 5% variation to the respective reference values, combined with a more ductile behavior. Moreover, regarding the bulk electrical and thermal conductivity values, as well as the Seebeck coefficient factor, the corresponding tubes displayed a variance of 233% and 19% and an opposite semi-conducting sign denoting a p- and n-type character, respectively.

Single-to-four core optical fiber coupling using a two-photon polymerization produced waveguide.

Optical coupling between single core to multi-core optical fibers usually takes place by means of optical fiber fan-ins / fan-outs, delicate free space optics, or laser inscribed freeform waveguides. In the present work, the two-photon polymerization technique is used for the first time to create a waveguide manifold on top of a four-core optical fiber tip as a means to couple light into and from a single core optical fiber, in a fast and low-cost fashion. It is demonstrated that the performance is influenced by the numerical aperture mismatch between the fabricated and the coupled waveguides. Insertion losses below 5 dB are observed when the numerical aperture mismatch is minimized, with further reduction potential, making this approach applicable to sensing or tweezer applications.