Effective multi-sensor data fusion for chatter detection in milling process.

This paper introduces a newly developed multi-sensor data fusion for the milling chatter detection with a cheap and easy implementation compared with traditional chatter detection schemes. The proposed multi-sensor data fusion utilizes microphone and accelerometer sensors to measure the occurrence of chatter during the milling process. It has the advantageous over the dynamometer in terms of easy installation and low cost. In this paper, the wavelet packet decomposition is adopted to analyze both measured sound and vibration signals. However, the parameters of the wavelet packet decomposition require fine-tuning to provide good performance. Hence the result of the developed scheme has been improved by optimizing the selection of the wavelet packet decomposition parameters including the mother wavelet and the decomposition level based on the kurtosis and crest factors. Furthermore, the important chatter features are selected using the recursive feature elimination method, and its performance is compared with metaheuristic algorithms. Finally, several machine learning techniques have been adopted to classify the cutting stabilities based on the selected features. The results confirm that the proposed multi-sensor data fusion scheme can provide an effective chatter detection under industrial conditions, and it has higher accuracy than the traditional schemes.

Development of an IoT Architecture Based on a Deep Neural Network against Cyber Attacks for Automated Guided Vehicles.

This paper introduces an integrated IoT architecture to handle the problem of cyber attacks based on a developed deep neural network (DNN) with a rectified linear unit in order to provide reliable and secure online monitoring for automated guided vehicles (AGVs). The developed IoT architecture based on a DNN introduces a new approach for the online monitoring of AGVs against cyber attacks with a cheap and easy implementation instead of the traditional cyber attack detection schemes in the literature. The proposed DNN is trained based on experimental AGV data that represent the real state of the AGV and different types of cyber attacks including a random attack, ramp attack, pulse attack, and sinusoidal attack that is injected by the attacker into the internet network. The proposed DNN is compared with different deep learning and machine learning algorithms such as a one dimension convolutional neural network (1D-CNN), a supported vector machine model (SVM), random forest, extreme gradient boosting (XGBoost), and a decision tree for greater validation. Furthermore, the proposed IoT architecture based on a DNN can provide an effective detection for the AGV status with an excellent accuracy of 96.77% that is significantly greater than the accuracy based on the traditional schemes. The AGV status based on the proposed IoT architecture with a DNN is visualized by an advanced IoT platform named CONTACT Elements for IoT. Different test scenarios with a practical setup of an AGV with IoT are carried out to emphasize the performance of the suggested IoT architecture based on a DNN. The results approve the usefulness of the proposed IoT to provide effective cybersecurity for data visualization and tracking of the AGV status that enhances decision-making and improves industrial productivity.

Deep Learning-Based Industry 4.0 and Internet of Things towards Effective Energy Management for Smart Buildings.

Worldwide, energy consumption and saving represent the main challenges for all sectors, most importantly in industrial and domestic sectors. The internet of things (IoT) is a new technology that establishes the core of Industry 4.0. The IoT enables the sharing of signals between devices and machines via the internet. Besides, the IoT system enables the utilization of artificial intelligence (AI) techniques to manage and control the signals between different machines based on intelligence decisions. The paper's innovation is to introduce a deep learning and IoT based approach to control the operation of air conditioners in order to reduce energy consumption. To achieve such an ambitious target, we have proposed a deep learning-based people detection system utilizing the YOLOv3 algorithm to count the number of persons in a specific area. Accordingly, the operation of the air conditioners could be optimally managed in a smart building. Furthermore, the number of persons and the status of the air conditioners are published via the internet to the dashboard of the IoT platform. The proposed system enhances decision making about energy consumption. To affirm the efficacy and effectiveness of the proposed approach, intensive test scenarios are simulated in a specific smart building considering the existence of air conditioners. The simulation results emphasize that the proposed deep learning-based recognition algorithm can accurately detect the number of persons in the specified area, thanks to its ability to model highly non-linear relationships in data. The detection status can also be successfully published on the dashboard of the IoT platform. Another vital application of the proposed promising approach is in the remote management of diverse controllable devices.

Microwave-/UV-assisted Enhancement of the Wettability of Photoactive TiO2 Substrates Coated on an Inactive Ti/i-TiO2 Base.

Titanium dioxide (TiO2) has been proven to be an excellent system for wettability patterning purposes because of its super hydrophilic ability and its oxidative/reductive degradation of substances when exposed to UV radiation. TiO2 substrates upon which was deposited a self-assembled monolayer (SAM) of n-octadecyltrimethoxysilane (ODS) shifts the surface to become super hydrophobic, which when subjected to UV irradiation causes the ODS compound to be degraded with the substrate turning back to be super hydrophilic. Such events allow wettability patterns to be easily created. The objective of this study was to reduce the time required to construct a wettability pattern. For this purpose, highly photoactive TiO2 nanoparticles were coated onto a titanium plate whose surface had been previously oxidized at high temperatures in an electric furnace. The subsequent TiO2/Ti system was microwaved and simultaneously irradiated with ultraviolet light (UV) to further accelerate its photocatalytic activity. Using a set of photomasks and both UV and microwave irradiation, the generation of a pattern was achieved 15 times faster (2 min versus 30 min) compared to an earlier result that used only UV radiation.

Improvement of Wettability of Photocatalytic TiO2-Coated Wafers by Microwave/UV Pre-treatment.

The wettability efficiency of TiO2-coated Ti substrate wafers was improved using a microwave/UV pre-treatment method. With the assistance of microwave heating, TiO2 substrates coating with P25 completely achieved super hydrophilic state within 5 min, which is twice as fast compared with only UV irradiation condition. Moreover, when the microwave power was increased, improvement in the wettability activity was observed. Apart from P25, coating with brookite also resulted in a good performance. The contact angle was 0° with only 10 min of irradiation.