Thermoelasticity of Injection-Molded Parts.

In the realm of injection-molded parts, small length scale deformation defects such as sink marks often pose a major challenge to the aesthetics or functionality of the parts. To address this problem, we present a comprehensive thermoelastomechanical approach that calculates the deformation of injection molded plastic by solving the elastic problem at each time step. In our methodology, two treatments of the molten core are considered: one as a liquid and the other as a rubbery state. Our results suggest that the rubbery state treatment provides higher accuracy in predicting the deformation results, as it maintains the displacement of the localized thermal shrinkage in its vicinity. The validity of our method is supported by empirical measurements on produced parts from the existing literature as well as on samples that we molded independently.

Environmental Acceptability of Geotechnical Composites from Recycled Materials: Comparative Study of Laboratory and Field Investigations.

The environmental properties of three geotechnical composites made by recycling wastes were investigated on a laboratory scale and in the field with the use of lysimeters designated for the revitalization of degraded mining sites. Composites were prepared by combining the mine waste with paper-mill sludge and foundry sand (Composite 1), with digestate from municipal waste and paper ash (Composite 2), and with coal ash, foundry slag and waste incineration bottom ash (Composite 3). The results of laboratory leaching tests proved that Composites 1 and 3 are environmentally acceptable, according to the legislative limits, as the potentially hazardous substances were immobilized, while in Composite 2, the legislative limits were exceeded. In the field lysimeters, the lowest rate of leaching was determined for optimally compacted Composites 1 and 3, while for Composite 2 the leaching of Cu was high. This study proved that optimally installed Composites 1 and 3 are environmentally acceptable for use in construction as an alternative to virgin materials, for the revitalization of degraded mining sites or, along with Composite 2, for closure operations with landfills. In this way, locally available waste streams are valorised and channelized into a beneficial and sustainable recycling practice.

Environmental and Biological Impact of Fly Ash and Metakaolin-Based Alkali-Activated Foams Obtained at 70°C and Fired at 1,000°C.

Alkali-activated foams (AAFs) are inorganic porous materials that can be obtained at temperatures well below 100°C with the use of inorganic wastes as aluminosilicate precursors. In this case, fly ash derived from a Slovenian power plant has been investigated. Despite the environmental benefits per se, due to saving of energy and virgin materials, when using waste materials, it is of extreme importance to also evaluate the potential leaching of heavy metal cations from the alkali-activated foams. This article presents an environmental study of a porous geopolymer derived from this particular fly ash, with respect to the leachability of potentially hazardous elements, its environmental toxicity as determined by biological testing, and the environmental impact of its production. In particular, attention was focused to investigate whether or not 1,000°C-fired alkali-activated fly ash and metakaolin-based foams, cured at 70°C, are environmentally friendlier options compared to unfired ones, and attempts to explain the rationale of the results were done. Eventually, the firing process at 1,000°C, apart from improving technical performance, could reinforce heavy metal cation entrapment within the aluminosilicate matrix. Since technical performance was also modified by addition of different types of activators (K-based or Na-based), as well as by partial replacement of fly ash with metakaolin, a life cycle assessment (LCA) analysis was performed to quantify the effect of these additions and processes (curing at 70°C and firing at 1,000°C) in terms of global warming potential. Selected samples were also evaluated in terms of leaching of potentially deleterious elements as well as for the immobilization effect of firing. The leaching test indicated that none of the alkali-activated material is classified as hazardous, not even the as-received fly ash as component of new AAF. All of the alkali-activated foams do meet the requirements for an inertness. The highest impact on bacterial colonies was found in samples that did not undergo firing procedures, i.e., those that were cured at 70°C, which induced the reduction of bacterial Enterococcus faecalis viability. The second family of bacteria tested, Escherichia coli, appeared more resistant to the alkaline environment (pH = 10-12) generated by the unfired AAMs. Cell viability recorded the lowest value for unfired alkali-activated materials produced from fly ash and K-based activators. Its reticulation is only partial, with the leachate solution appearing to be characterized with the most alkaline pH and with the highest ionic conductivity, i.e., highest number of soluble ions. By LCA, it has been shown that 1) changing K-based activators to Na-based activators increases environmental impact of the alkali-activated foams by 1%-4% in terms of most of the impact categories (taking into account the production stage). However, in terms of impact on abiotic depletion of elements and impact on ozone layer depletion, the increase is relatively more significant (11% and 18%, respectively); 2) replacing some parts of fly ash with metakaolin also results in relatively higher environmental footprint (increase of around 1%-4%, while the impact on abiotic depletion of elements increases by 14%); and finally, 3) firing at 1,000°C contributes significantly to the environmental footprint of alkali-activated foams. In such a case, the footprint increases by around one third, compared to the footprint of alkali-activated foams produced at 70°C. A combination of LCA and leaching/toxicity behavior analysis presents relevant combinations, which can provide information about long-term environmental impact of newly developed waste-based materials.

Comparison of historical and current temperatures in show caves (Slovenia).

Historical air temperatures at three karst caves in Slovenia have been compared to current data time series. In Postojnska Jama (PJ), the most visited show cave in Slovenia, the significant temperature difference between historical and modern measurements at the Pulpito site relates to the months April to November. Mean monthly temperatures measured at the Sepolcro site (PJ) in the modern period (2016-2019) are year round significantly higher than in the historical period (1935-1937). The temperature increase over the last 85 years in PJ is attributed to outside temperature rise and additional heat input from visitors, especially for Sepolcro site. A comparison of current (2017-2019) and historical (1956-1957) temperature data in touristically poorly visited Predjama Cave shows lower increase as in PJ and is completely related to outside cave conditions. In the case of Skocjanske Jame (Tiha Jama), air temperature has not significantly increased since the historical 1928 measurements because the monitoring site looks to be morphologically isolated from significant impacts of outside climate and visitors. SUPPLEMENTARY INFORMATION: The online version contains supplementary material available at 10.1007/s42452-021-04881-1.

Comparative Life Cycle Assessment of possible methods for the treatment of contaminated soil at an environmentally degraded site.

This study reports on the assessment of the environmental sustainability of different management practices for an environmentally degraded site in Slovenia: the Old Zinc-Works in the town of Celje. Life Cycle Assessments (LCAs) were applied in order to evaluate possible trade-offs by comparing a proposed in situ remediation scenario with two other reclamation scenarios (scenario 2: incineration, metal extraction, underground disposal and reclamation of the site by refilling it with replacement material, and scenario 3: underground disposal and reclamation of the site by refilling it with replacement material) and with a no-action scenario. The results of the comparisons performed show that in the case of the in situ remediation scenario, the consumption of resources is smaller by a factor of 51 compared to that in the second scenario and by a factor of 7 compared to that in the third scenario. The impacts on human health and ecosystem quality are approximately 30 and 3.5 times less in the first scenario than in the second and third scenarios, respectively. Compared to the impact of the no-action scenario, the impact on human health of the in situ soil remediation scenario is approximately 6 times less, whereas its impact on the ecosystem is approximately 4 times less. The results confirmed that the in situ soil remediation scenario is the most sustainable practice from an environmental point of view. Its main advantage lies in the achieved conservation of natural resources. Despite the recovery of valuable metals (Zn, Pb, Cu, and Ni) from the bottom ash, the second scenario is significantly more environmentally burdensome compared to both the first and third scenarios. This outcome is due to the significantly high impacts related to the consumption of fuels needed to support the incineration of low-calorific contaminated soil and to electricity consumption. The present study demonstrates that the results of LCA studies, in addition to technological, economic and social indicators, yield important information about the sustainability of different management practices and therefore should be an important part of decision-making when approaching the reclamation of environmentally degraded sites.

Environmental evaluation of green concretes versus conventional concrete by means of LCA.

A number of green concrete mixes having similar basic properties were evaluated from the environmental point of view by means of the Life Cycle Assessment method, and compared with a corresponding conventional concrete mix. The investigated green concrete mixes were prepared from three different types of industrial by-products, i.e. (1) foundry sand, and (2) steel slag, both of which were used as manufactured aggregates, and (3) fly ash, which was used as a mineral admixture. Some green concrete mixes were also prepared from a recycled aggregate, which was obtained from reinforced concrete waste. In some of the green concrete mixes the recycled aggregate was used in combination with the above-mentioned types of manufactured aggregate and fly ash. All of these materials are able, to some extent, to replace natural aggregate or Portland cement in concrete mixes, thus providing an environmental benefit from the point of view of the saving of natural resources. Taking into account consequential modelling, the credit related to the avoidance of the need to dispose of the waste materials is considered as a benefit. In case of the recycling of waste concrete into aggregate, credit is attributed to the recovery of scrap iron from the steel reinforcement. In the case of the use of steel slag, credit is attributed to the recovery of metals, which are extracted from the slag before being used as an alternative material. The disadvantage of using alternative materials and recycled aggregates can sometimes be their relatively long delivery distance. For this reason, a transport sensitivity analysis was carried out. The results indicate that the use of the discussed alternative and recycled materials is beneficial in the concrete production industry. Preference is given to the fly ash and foundry sand scenarios, and especially to those scenarios which are based on the combined use of recycled aggregate with these two alternative materials. It was found that longer delivery distances of the alternative materials do not necessarily affect the results significantly. However, variable delivery distances may have a greater effect when choosing between different alternative scenarios.

Backflow-mediated domain switching in nematic liquid crystals.

We study the dynamics of the nematic liquid crystal kickback effect upon removal of a primary electric field and its amplification by a perpendicular secondary electric field resulting in the formation of domains with a reverse director orientation. Using computational fluid dynamics, we show that the domain formation is a robust phenomenon that takes place also in the complex case of multiple irregular random Freedericksz domains in three dimension as they appear in a realistic experimental situation. We propose domain switching by kickback amplification as a tool for self-insertion of shell-like inhomogeneities into an otherwise perfectly uniform director field configuration.