ABSTRACT
Configurations of large capacity ultrasonic complex vibration sources with multiple longitudinal transducers are proposed and studied. The ultrasonic complex vibration systems are effective and essential for new applications in various industries. The complex vibration source of 27 kHz consists of a complex transverse rod with a welding tip (aluminum alloy, stainless steel and titanium alloy), a complex vibration rod with a flange and stepped part for holding the system, a circular longitudinal vibration disk (aluminum alloy) and six bolt-clamped Langevin type PLT transducers. Three transducer pairs are driven simultaneously using three driving systems at phase difference 120 degrees, and almost circular vibration locus is obtained.
ABSTRACT
Transverse and torsional complex vibration systems for ultrasonic seam welding of metal plate specimens, using a 27 kHz complex vibration disk welding tip vibrating in transverse and torsional vibration modes, were studied. Using a complex vibration welding system with a welding tip vibrating in elliptical or circular locus, thick plate specimens can be welded with a more uniform and larger area compared to a conventional ultrasonic welding system. The disk welding tip vibrates in an elliptical or circular locus. The complex vibration system can continuously weld multiple parts of metal plate specimens such as heat sinks with a large number of fins.
ABSTRACT
For increasing the available vibration velocity of the one-dimensional longitudinal-torsional vibration converter, a new type of complex vibration converter with multiple slitted parts installed in the positions avoiding longitudinal nodal positions along the converter for decreasing the maximum vibration stress level at the vibration nodal part was studied. The free end of the converter vibrates in an elliptical or circular locus. Complex vibration systems with elliptical to circular or rectangular to square loci can be applied effectively for various high-power applications, including ultrasonic welding of metal or plastics, ultrasonic wire bonding of IC, LSI and electronic devices, and also ultrasonic motors. The converter with multiple slitted parts was improved in the vibration stress level and the quality factor compared with the converter with single slitted part.
